Preface, Definitions | Emerson Process Management IM-106-340

Oxymitter 4000

Instruction Manual

IM-106-340, Rev. 4.0 May 2006

PREFACE	The purpose of this manual is to provide information concerning the
	components, functions, installation and maintenance of the Oxymitter 4000
	Oxygen Transmitter.
	Some sections may describe equipment not used in your configuration. The
	user should become thoroughly familiar with the operation of this module
	before operating it. Read this instruction manual completely.
DEFINITIONS	The following definitions apply to WARNINGS, CAUTIONS, and NOTES
	found throughout this publication.

Highlights an operation or maintenance procedure, practice, condition, statement, etc. If not strictly observed, could result in injury, death, or long-term health hazards of personnel.

Highlights an operation or maintenance procedure, practice, condition, statement, etc. If not strictly observed, could result in damage to or destruction of equipment, or loss of effectiveness.

NOTE

Highlights an essential operating procedure, condition, or statement.

SYMBOLS

:EARTH (GROUND) TERMINAL

:PROTECTIVE CONDUCT OR TERMINAL

: RISK OF ELECTRICAL SHOCK

: WARNING: REFER TO INSTRUCTION MANUAL

NOTE TO USERS

The number in the lower right corner of each illustration in this publication is a manual illustration number. It is not a part number, and is not related to the illustration in any technical manner.

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Emerson Process Management IM-106-340 instruction manual Preface, Definitions, Symbols

Contents

Oxymitter 4000 Oxygen Transmitter Page Effective May 31, 2006 Rev Summary Highlights of Changes Table of Contents Configuration of Oxymitter 4000 with LOI TroubleshootingMaintenance and Service Startup and Operation of Oxymitter 4000 with LOI Replacement Parts Optional AccessoriesSafety Data Appendix B Return of Material Appendix a TOC-4 Oxymitter Oxygen Transmitters Essential InstructionsRead this page Before Proceeding Page Section Introduction Symbols PrefaceDefinitions What YOU Need to Know OxymitterOxymitter 4000 with Oxymitter 4000 with Remote Oxymitter 4000 with Remote Electronics SPS 4001B Oxymitter 4000 with Remote Electronics Imps Can YOU USE the Quick Start GUIDE? Use this Quick Start Guide if Quick Start Guide for Oxymitter 4000 Systems Quick Reference Guide Manual Calibration Instructions Performing a Manual Calibration with a Membrane Keypad Hart Communicator Fast KEY Sequences Technical Support Hotline Description and Specifications Component Checklist System OverviewScope Typical System Package IM-106-340, Rev May System Description System Configuration System Features Oxymitter AutoCalibration System Options Imps Membrane Keypad Oxymitter Handling the Oxymitter Model 751 LCD Display Panel System Considerations Oxymitter Hart Communications AMS Application Standard Imps 4000* MultiprobeAutocalibration Option Inst Imps 4000 Optional SPS 4001B Optional MountingOperation Model 751 Remote Powered Loop LCD Display Ceramic Diffusion AssemblyProbe Options Diffusion Elements Snubber Diffusion Assembly Cup-Type Diffusion AssemblyAbrasive Shield Assembly 14. Abrasive Shield Assembly Specifications Oxymitter Specifications Oxymitter IM-106-340, Rev .0 May Product Matrix Code Language IM-106-340, Rev .0 May Calibration Components Section Installation Mechanical Installation Probe InstallationSelecting Location Oxymitter 4000 Probe Installation Oxymitter Remote Electronics Installation Oxymitter 4000 with Abrasive Shield Adaptor Plate Outline Oxymitter 4000 Adapter Plate Installation Oxymitter 4000 Abrasive Shield Bracing Installation Remote Electronics Installation Orienting Optional Vee DeflectorGas Flow Electrical Installation with Integral Electronics For Oxymitter 4000 with Integral Electronics Oxymitter Integral Electronics Without SPS 4001B Integral Electronics with Remote SPS 4001BIntegral Electronics with Remote Imps Electrical Installation with Remote Electronics For Oxymitter 4000 with Remote Electronics Oxymitter Probe Install Interconnecting Cable Pneumatic InstallationReference Air Package Calibration Gas 11. Air Set, Plant Air Connection Imps 4000 Connections SPS 4001B Connections Configuration of Oxymitter 4000 with Membrane Keypad Verify InstallationMechanical Installation Terminal Block Wiring Oxymitter 4000 Configuration SW1 Setting SW2 Setting Read O2 Concentration OFF Alarm Logic I/O Recommended Configuration Calibration Handshake SignalMA Signal Upon Critical Alarm Calibration Configuration of Oxymitter 4000 with LOI Electronics Housing Terminals with LOI Model 751. The loop-driven LCD display Defaults Oxymitter 4000 with LOI IM-106-340, Rev .0 May Calibration Handshake Signal Configuration Recommended ConfigurationRecommended Power UP Startup and Operation Oxymitter 4000 with Membrane KeypadStartup Display Operating Display Operation OverviewCalibration Recommended LED Test Points Model 751 Remote Powered Loop LCD Display Optional KeysCAL Oxymitter Startup and Operation of Oxymitter 4000 with LOI LOI O2 Ø.ØØ% LK warm up 367dgC LOI Features Overview Lockout LOI KEY Designations LOI Menu Tree Calib Time Oxymitter 4000 Setup AT the LOI Do O2 Trim SYSTEM/Input/Output Analog Digital SYSTEM/Parameters SYSTEM/StatusSYSTEM/Software Sensor Data LOI Installation TemperaturesVoltages Output Values TP1 TP2 TP3 TP4 TP5 TP6 Section Overview Hart Communicator Signal Line Connections Hart Communicator PC ConnectionsMethod 1, For Load Resistance ≥ 250 Ohms Method 2, For Load Resistance 250 ohms Signal Line Connections, ≥ 250 Ohms Load Resistance OFF-LINE and ON-LINE Operations Logic I/O Configurations HART/AMS Menu Tree HART/AMS Menu Tree Sheet 1 HART/AMS Menu Tree Sheet 2 HART/AMS Menu Tree Sheet 3 Hart Communicator O2 CAL Method Complete CAL Recommended Apply GAS GAS 1 Flow Defining a Timed Calibration VIA Hart Trim Procedure LOI Menu Oxymitter Troubleshooting EMF Concentration O 2 %200 150 100 General Alarm Indications GroundingElectrical Noise Loose Integrated Circuits Alarm Contacts Diagnostic LEDs Identifying and Correcting Alarm Indications Additional Imps 4000 Alarm ContactsSPS 4001B and Imps 4000, 1-4 probes Diagnostic/Unit Alarm Fault Definitions LOI Fault 1, Open Thermocouple Membrane KeypadKeypad Alarms O2 T/C Shorted Fault 2, Shorted Thermocouple Alarms O2 T/C Reversed Fault 3, Reversed Thermocouple Wiring or Faulty PC Board Fault 4, A/D Comm Error Membrane Keypad Keypad LOI Alarms O2 Heater Open Fault 5, Open Heater Alarms Very Hi O2 Temp Fault 6, High High Heater Temp Alarms Board Temp Hi Fault 7, High Case Temp Alarms O2 Temp Low Fault 8, Low Heater Temp Alarms O2 Temp Hi Fault 9, High Heater Temp Alarms O2 Cell Open Fault 10, High Cell mV Alarms O2 Cell Bad Fault 11, Bad Cell Alarms EEprom Corrupt Fault 12, EEprom Corrupt Alarms O2 Cell Bad Fault 13, Invalid Slope 16. Fault 14, Invalid Constant IM-106-340, Rev May Fault 14, Invalid Constant Alarms Calib Failed Fault 15, Last Calibration Failed Calibration PASSES, but Still Reads Incorrectly Probe passes calibration, but still appears to read high Probe passes calibration, but still appears to read low How do I detect a plugged diffuser?Can I calibrate a badly plugged diffuser? Value to begin migrating Maintenance and Service Overview Calibration with Keypad Automatic Calibration Oxymitter Alarms Manual Calibration Apply Gas Hit E when ready CALIBRATION/Start CalibrationFlow Gas 1 xxxxs Read Gas 1 xxxxs Done Gas Purge xxxxs Abort CalibrationPrevious Calibration Failed Calibration Removal and Replacement of Probe Oxymitter 4000 Repair Oxymitter 4000 with Integral Electronics Exploded View Interconnecting Cable Probe Replace Entire Integral Electronics with Housing Electronic Assembly Electronic Assembly Replacement Figure Terminal Block ReplacementFuse Replacement Figure Entire Probe Replacement Excluding Probe Head Fuse Location Heater Strut Replacement Heater Strut Assembly Probe to Probe Head Assembly Remote Electronics Only Cell Replacement 10. Cell Replacement Kitl Oxymitter Ceramic Diffusion Element Replacement Replacement ProcedureGeneral 12. Contact Thermocouple Assembly Replacement Replacement Parts Probe Replacement Parts IM-106-340, Rev .0 May Replacement Parts for Probe Cell Replacement Kit 10-4 Probe Disassembly Kit Electronics Replacement Parts Replacement Parts for Electronics Optional Accessories Hart Handheld Communicator Asset Management Solutions AMS BY-PASS Packages Imps 4000 Intelligent Multiprobe Test GAS Sequencer Imps SPS 4001B Single Probe Autocalibration Sequencer SPS 4001B O2 Calibration GAS Calibration Gas Bottles Catalyst Regeneration Oxybalance Display Averaging System Appendix a Safety Data Safety Instructionsimportant Belangrijk Vigtigt Oxymitter Tärkeää Oxymitter Wichtig Importante Viktig Oxymitter Oxymitter Viktigt Oxymitter Safety Data Sheet for Ceramic Fiber Products Section I. Identification Product NameChemical Family Health Hazard Summary Warning Section IV. Fire and Explosion Data Flash Point NoneFlammability Limits N.A Extinguishing Media Threshold Limit Value See Section Exposure to Used Ceramic Fiber Product Special Toxic EffectsEpidemiology Toxicology Emergency First AID Procedures Section VI. Reactivity Data STABILITY/CONDITIONS to AvoidWaste Disposal Methods Section IX. Special Precautions VentilationSkin Protection EYE Protection Concentration Concentration Oxymitter Oxymitter Appendix B Return of Material Returning Material Oxymitter Index Index-2 Warranty Oxymitter Serial no Order no