Section Introduction | Emerson Process Management IM-106-340

Instruction Manual

IM-106-340, Rev. 4.0 May 2006

Oxymitter 4000

Section i

Introduction

Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page iv

Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page iv

Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page iv

What You Need To Know . . . . . . . . . . . . . . . . . . . . . . . . . . page v

Can You Use the Quick Start Guide? . . . . . . . . . . . . . . . . page vii

Quick Start Guide for Oxymitter 4000 Systems . . . . . . . . page viii

Quick Reference Guide Manual Calibration Instructions page ix

HART Communicator Fast Key Sequences . . . . . . . . . . . page x

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Emerson Process Management IM-106-340 instruction manual Section Introduction

Contents

Oxymitter 4000 Oxygen Transmitter Page Summary Effective May 31, 2006 Rev Highlights of Changes Table of Contents Startup and Operation of Oxymitter 4000 with LOI Configuration of Oxymitter 4000 with LOITroubleshooting Maintenance and Service Appendix a Replacement PartsOptional Accessories Safety Data Appendix B Return of Material TOC-4 Read this page Before Proceeding Oxymitter Oxygen TransmittersEssential Instructions Page Section Introduction Definitions SymbolsPreface Oxymitter 4000 with Remote What YOU Need to KnowOxymitter Oxymitter 4000 with Oxymitter 4000 with Remote Electronics Imps Oxymitter 4000 with Remote Electronics SPS 4001B Use this Quick Start Guide if Can YOU USE the Quick Start GUIDE? Quick Start Guide for Oxymitter 4000 Systems Performing a Manual Calibration with a Membrane Keypad Quick Reference Guide Manual Calibration Instructions Technical Support Hotline Hart Communicator Fast KEY Sequences Scope Description and SpecificationsComponent Checklist System Overview Typical System Package IM-106-340, Rev May System Description System Configuration System Features Imps Oxymitter AutoCalibration System Options Membrane Keypad Oxymitter Model 751 LCD Display Panel Handling the Oxymitter Oxymitter Hart Communications AMS Application System Considerations Option StandardImps 4000* Multiprobe Autocalibration Inst Operation Imps 4000 Optional SPS 4001B OptionalMounting Diffusion Elements Model 751 Remote Powered Loop LCD DisplayCeramic Diffusion Assembly Probe Options Abrasive Shield Assembly Snubber Diffusion AssemblyCup-Type Diffusion Assembly 14. Abrasive Shield Assembly Oxymitter Specifications Specifications Oxymitter IM-106-340, Rev .0 May Product Matrix Code Language IM-106-340, Rev .0 May Calibration Components Section Installation Selecting Location Mechanical InstallationProbe Installation Oxymitter 4000 Probe Installation Oxymitter Remote Electronics Installation Oxymitter 4000 with Abrasive Shield Adaptor Plate Outline Oxymitter 4000 Adapter Plate Installation Oxymitter 4000 Abrasive Shield Bracing Installation Orienting Optional Vee DeflectorGas Flow Remote Electronics Installation For Oxymitter 4000 with Integral Electronics Electrical Installation with Integral Electronics Oxymitter Integral Electronics with Remote Imps Integral Electronics Without SPS 4001BIntegral Electronics with Remote SPS 4001B For Oxymitter 4000 with Remote Electronics Electrical Installation with Remote Electronics Oxymitter Probe Calibration Gas Install Interconnecting CablePneumatic Installation Reference Air Package 11. Air Set, Plant Air Connection Imps 4000 Connections SPS 4001B Connections Mechanical Installation Terminal Block Wiring Configuration of Oxymitter 4000 with Membrane KeypadVerify Installation SW1 Setting Oxymitter 4000 Configuration SW2 Setting OFF Read O2 Concentration Logic I/O Alarm Calibration Recommended ConfigurationCalibration Handshake Signal MA Signal Upon Critical Alarm Configuration of Oxymitter 4000 with LOI Electronics Housing Terminals with LOI Model 751. The loop-driven LCD display Defaults Oxymitter 4000 with LOI IM-106-340, Rev .0 May Calibration Handshake Signal Recommended ConfigurationRecommended Configuration Operating Display Power UPStartup and Operation Oxymitter 4000 with Membrane Keypad Startup Display Test Points OperationOverview Calibration Recommended LED CAL Model 751 Remote Powered Loop LCD Display OptionalKeys Oxymitter LOI Startup and Operation of Oxymitter 4000 with LOI O2 Ø.ØØ% LK warm up 367dgC Overview Lockout LOI Features LOI KEY Designations LOI Menu Tree Calib Time Do O2 Trim Oxymitter 4000 Setup AT the LOI Digital SYSTEM/Input/Output Analog Sensor Data SYSTEM/ParametersSYSTEM/Status SYSTEM/Software Output Values LOI InstallationTemperatures Voltages TP1 TP2 TP3 TP4 TP5 TP6 Overview Section Method 2, For Load Resistance 250 ohms Hart Communicator Signal Line ConnectionsHart Communicator PC Connections Method 1, For Load Resistance ≥ 250 Ohms Signal Line Connections, ≥ 250 Ohms Load Resistance HART/AMS Menu Tree OFF-LINE and ON-LINE Operations Logic I/O Configurations HART/AMS Menu Tree Sheet 1 HART/AMS Menu Tree Sheet 2 HART/AMS Menu Tree Sheet 3 Complete CAL Recommended Apply GAS GAS 1 Flow Hart Communicator O2 CAL Method LOI Menu Defining a Timed Calibration VIA Hart Trim Procedure Oxymitter Troubleshooting 150 100 EMFConcentration O 2 % 200 Loose Integrated Circuits General Alarm IndicationsGrounding Electrical Noise Diagnostic LEDs Alarm Contacts SPS 4001B and Imps 4000, 1-4 probes Identifying and Correcting Alarm IndicationsAdditional Imps 4000 Alarm Contacts Diagnostic/Unit Alarm Fault Definitions LOI Keypad Fault 1, Open ThermocoupleMembrane Keypad Fault 2, Shorted Thermocouple Alarms O2 T/C Shorted Fault 3, Reversed Thermocouple Wiring or Faulty PC Board Alarms O2 T/C Reversed Keypad LOI Fault 4, A/D Comm Error Membrane Keypad Fault 5, Open Heater Alarms O2 Heater Open Fault 6, High High Heater Temp Alarms Very Hi O2 Temp Fault 7, High Case Temp Alarms Board Temp Hi Fault 8, Low Heater Temp Alarms O2 Temp Low Fault 9, High Heater Temp Alarms O2 Temp Hi Fault 10, High Cell mV Alarms O2 Cell Open Fault 11, Bad Cell Alarms O2 Cell Bad Fault 12, EEprom Corrupt Alarms EEprom Corrupt Fault 13, Invalid Slope Alarms O2 Cell Bad Fault 14, Invalid Constant 16. Fault 14, Invalid Constant IM-106-340, Rev May Fault 15, Last Calibration Failed Alarms Calib Failed Probe passes calibration, but still appears to read high Calibration PASSES, but Still Reads Incorrectly Can I calibrate a badly plugged diffuser? Probe passes calibration, but still appears to read lowHow do I detect a plugged diffuser? Value to begin migrating Overview Calibration with Keypad Maintenance and Service Automatic Calibration Oxymitter Manual Calibration Alarms Flow Gas 1 xxxxs Read Gas 1 xxxxs Done Gas Apply Gas Hit E when readyCALIBRATION/Start Calibration Failed Calibration Purge xxxxsAbort Calibration Previous Calibration Oxymitter 4000 Repair Removal and Replacement of Probe Oxymitter 4000 with Integral Electronics Exploded View Probe Interconnecting Cable Replace Entire Integral Electronics with Housing Electronic Assembly Fuse Replacement Figure Electronic Assembly Replacement FigureTerminal Block Replacement Fuse Location Entire Probe Replacement Excluding Probe Head Heater Strut Replacement Heater Strut Assembly Cell Replacement Probe to Probe Head Assembly Remote Electronics Only 10. Cell Replacement Kitl Oxymitter General Ceramic Diffusion Element ReplacementReplacement Procedure 12. Contact Thermocouple Assembly Replacement Probe Replacement Parts Replacement Parts IM-106-340, Rev .0 May Replacement Parts for Probe Cell Replacement Kit 10-4 Probe Disassembly Kit Replacement Parts for Electronics Electronics Replacement Parts Hart Handheld Communicator Optional Accessories BY-PASS Packages Asset Management Solutions AMS Imps Imps 4000 Intelligent Multiprobe Test GAS Sequencer SPS 4001B SPS 4001B Single Probe Autocalibration Sequencer Calibration Gas Bottles O2 Calibration GAS Oxybalance Display Averaging System Catalyst Regeneration Appendix a Safety Data Safety Instructionsimportant Belangrijk Vigtigt Oxymitter Tärkeää Oxymitter Wichtig Importante Viktig Oxymitter Oxymitter Viktigt Oxymitter Health Hazard Summary Warning Safety Data Sheet for Ceramic Fiber ProductsSection I. Identification Product Name Chemical Family Threshold Limit Value See Section Section IV. Fire and Explosion DataFlash Point None Flammability Limits N.A Extinguishing Media Toxicology Exposure to Used Ceramic Fiber ProductSpecial Toxic Effects Epidemiology Waste Disposal Methods Emergency First AID ProceduresSection VI. Reactivity Data STABILITY/CONDITIONS to Avoid EYE Protection Section IX. Special PrecautionsVentilation Skin Protection Concentration Concentration Oxymitter Oxymitter Returning Material Appendix B Return of Material Oxymitter Index Index-2 Warranty Oxymitter Serial no Order no