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Emerson Process Management IM-106-340 instruction manual Index-2

Models: IM-106-340

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Oxymitter 4000

Instruction Manual

IM-106-340, Rev 4.0 May 2006

Index-2

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Emerson Process Management IM-106-340 instruction manual Index-2

Contents

Oxymitter 4000 Oxygen Transmitter Page Effective May 31, 2006 Rev SummaryHighlights of Changes Table of Contents Maintenance and Service Configuration of Oxymitter 4000 with LOITroubleshooting Startup and Operation of Oxymitter 4000 with LOISafety Data Appendix B Return of Material Replacement PartsOptional Accessories Appendix aTOC-4 Oxymitter Oxygen Transmitters Essential InstructionsRead this page Before Proceeding Page Section Introduction Symbols PrefaceDefinitions Oxymitter 4000 with What YOU Need to KnowOxymitter Oxymitter 4000 with RemoteOxymitter 4000 with Remote Electronics SPS 4001B Oxymitter 4000 with Remote Electronics ImpsCan YOU USE the Quick Start GUIDE? Use this Quick Start Guide ifQuick Start Guide for Oxymitter 4000 Systems Quick Reference Guide Manual Calibration Instructions Performing a Manual Calibration with a Membrane KeypadHart Communicator Fast KEY Sequences Technical Support HotlineDescription and Specifications Component Checklist System OverviewScope Typical System Package IM-106-340, Rev May System Description System Configuration System Features Oxymitter AutoCalibration System Options ImpsMembrane Keypad Oxymitter Handling the Oxymitter Model 751 LCD Display PanelSystem Considerations Oxymitter Hart Communications AMS ApplicationAutocalibration StandardImps 4000* Multiprobe OptionInst Imps 4000 Optional SPS 4001B Optional MountingOperation Probe Options Model 751 Remote Powered Loop LCD DisplayCeramic Diffusion Assembly Diffusion ElementsSnubber Diffusion Assembly Cup-Type Diffusion AssemblyAbrasive Shield Assembly 14. Abrasive Shield Assembly Specifications Oxymitter SpecificationsOxymitter IM-106-340, Rev .0 May Product Matrix Code Language IM-106-340, Rev .0 May Calibration Components Section Installation Mechanical Installation Probe InstallationSelecting Location Oxymitter 4000 Probe Installation Oxymitter Remote Electronics Installation Oxymitter 4000 with Abrasive Shield Adaptor Plate Outline Oxymitter 4000 Adapter Plate Installation Oxymitter 4000 Abrasive Shield Bracing Installation Remote Electronics Installation Orienting Optional Vee DeflectorGas FlowElectrical Installation with Integral Electronics For Oxymitter 4000 with Integral ElectronicsOxymitter Integral Electronics Without SPS 4001B Integral Electronics with Remote SPS 4001BIntegral Electronics with Remote Imps Electrical Installation with Remote Electronics For Oxymitter 4000 with Remote ElectronicsOxymitter Probe Reference Air Package Install Interconnecting CablePneumatic Installation Calibration Gas11. Air Set, Plant Air Connection Imps 4000 Connections SPS 4001B Connections Configuration of Oxymitter 4000 with Membrane Keypad Verify InstallationMechanical Installation Terminal Block Wiring Oxymitter 4000 Configuration SW1 SettingSW2 Setting Read O2 Concentration OFFAlarm Logic I/OMA Signal Upon Critical Alarm Recommended ConfigurationCalibration Handshake Signal CalibrationConfiguration of Oxymitter 4000 with LOI Electronics Housing Terminals with LOI Model 751. The loop-driven LCD display Defaults Oxymitter 4000 with LOI IM-106-340, Rev .0 May Calibration Handshake Signal Configuration Recommended ConfigurationRecommended Startup Display Power UPStartup and Operation Oxymitter 4000 with Membrane Keypad Operating DisplayCalibration Recommended LED OperationOverview Test PointsModel 751 Remote Powered Loop LCD Display Optional KeysCAL Oxymitter Startup and Operation of Oxymitter 4000 with LOI LOIO2 Ø.ØØ% LK warm up 367dgC LOI Features Overview LockoutLOI KEY Designations LOI Menu Tree Calib Time Oxymitter 4000 Setup AT the LOI Do O2 TrimSYSTEM/Input/Output Analog DigitalSYSTEM/Software SYSTEM/ParametersSYSTEM/Status Sensor DataVoltages LOI InstallationTemperatures Output ValuesTP1 TP2 TP3 TP4 TP5 TP6 Section OverviewMethod 1, For Load Resistance ≥ 250 Ohms Hart Communicator Signal Line ConnectionsHart Communicator PC Connections Method 2, For Load Resistance 250 ohmsSignal Line Connections, ≥ 250 Ohms Load Resistance OFF-LINE and ON-LINE Operations Logic I/O Configurations HART/AMS Menu TreeHART/AMS Menu Tree Sheet 1 HART/AMS Menu Tree Sheet 2 HART/AMS Menu Tree Sheet 3 Hart Communicator O2 CAL Method Complete CAL Recommended Apply GAS GAS 1 FlowDefining a Timed Calibration VIA Hart Trim Procedure LOI MenuOxymitter Troubleshooting 200 EMFConcentration O 2 % 150 100Electrical Noise General Alarm IndicationsGrounding Loose Integrated CircuitsAlarm Contacts Diagnostic LEDsIdentifying and Correcting Alarm Indications Additional Imps 4000 Alarm ContactsSPS 4001B and Imps 4000, 1-4 probes Diagnostic/Unit Alarm Fault Definitions LOI Fault 1, Open Thermocouple Membrane KeypadKeypad Alarms O2 T/C Shorted Fault 2, Shorted ThermocoupleAlarms O2 T/C Reversed Fault 3, Reversed Thermocouple Wiring or Faulty PC BoardFault 4, A/D Comm Error Membrane Keypad Keypad LOIAlarms O2 Heater Open Fault 5, Open HeaterAlarms Very Hi O2 Temp Fault 6, High High Heater TempAlarms Board Temp Hi Fault 7, High Case TempAlarms O2 Temp Low Fault 8, Low Heater TempAlarms O2 Temp Hi Fault 9, High Heater TempAlarms O2 Cell Open Fault 10, High Cell mVAlarms O2 Cell Bad Fault 11, Bad CellAlarms EEprom Corrupt Fault 12, EEprom CorruptAlarms O2 Cell Bad Fault 13, Invalid Slope16. Fault 14, Invalid Constant IM-106-340, Rev May Fault 14, Invalid ConstantAlarms Calib Failed Fault 15, Last Calibration FailedCalibration PASSES, but Still Reads Incorrectly Probe passes calibration, but still appears to read highProbe passes calibration, but still appears to read low How do I detect a plugged diffuser?Can I calibrate a badly plugged diffuser? Value to begin migrating Maintenance and Service Overview Calibration with KeypadAutomatic Calibration Oxymitter Alarms Manual CalibrationApply Gas Hit E when ready CALIBRATION/Start CalibrationFlow Gas 1 xxxxs Read Gas 1 xxxxs Done Gas Previous Calibration Purge xxxxsAbort Calibration Failed CalibrationRemoval and Replacement of Probe Oxymitter 4000 RepairOxymitter 4000 with Integral Electronics Exploded View Interconnecting Cable ProbeReplace Entire Integral Electronics with Housing Electronic Assembly Electronic Assembly Replacement Figure Terminal Block ReplacementFuse Replacement Figure Entire Probe Replacement Excluding Probe Head Fuse LocationHeater Strut Replacement Heater Strut Assembly Probe to Probe Head Assembly Remote Electronics Only Cell Replacement10. Cell Replacement Kitl Oxymitter Ceramic Diffusion Element Replacement Replacement ProcedureGeneral 12. Contact Thermocouple Assembly Replacement Replacement Parts Probe Replacement PartsIM-106-340, Rev .0 May Replacement Parts for Probe Cell Replacement Kit 10-4 Probe Disassembly Kit Electronics Replacement Parts Replacement Parts for ElectronicsOptional Accessories Hart Handheld CommunicatorAsset Management Solutions AMS BY-PASS PackagesImps 4000 Intelligent Multiprobe Test GAS Sequencer ImpsSPS 4001B Single Probe Autocalibration Sequencer SPS 4001BO2 Calibration GAS Calibration Gas BottlesCatalyst Regeneration Oxybalance Display Averaging SystemAppendix a Safety Data Safety Instructionsimportant Belangrijk Vigtigt Oxymitter Tärkeää Oxymitter Wichtig Importante Viktig Oxymitter Oxymitter Viktigt Oxymitter Chemical Family Safety Data Sheet for Ceramic Fiber ProductsSection I. Identification Product Name Health Hazard Summary WarningFlammability Limits N.A Extinguishing Media Section IV. Fire and Explosion DataFlash Point None Threshold Limit Value See SectionEpidemiology Exposure to Used Ceramic Fiber ProductSpecial Toxic Effects ToxicologyEmergency First AID Procedures Section VI. Reactivity Data STABILITY/CONDITIONS to AvoidWaste Disposal Methods Skin Protection Section IX. Special PrecautionsVentilation EYE ProtectionConcentration ConcentrationOxymitter Oxymitter Appendix B Return of Material Returning MaterialOxymitter Index Index-2 Warranty Oxymitter Serial no Order no