Emerson Process Management IM-106-340 instruction

Oxymitter 4000

Instruction Manual

IM-106-340, Rev. 4.0 May 2006

IMPS 4000 CONNECTIONS

SPS 4001B CONNECTIONS

See the IMPS 4000 Intelligent Multiprobe Sequencer Instruction Manual for wiring and pneumatic connection.

See the SPS 4001B Single Probe Autocalibration Sequencer Instruction Manual for wiring and pneumatic connection.

NOTE:

Upon completing installation, make sure that the Oxymitter 4000 is turned on and operating prior to firing up the combustion process. Damage can result from having a cold Oxymitter 4000 exposed to the process gases.

During outages, and if possible, leave all Oxymitter 4000 units running to prevent condensation and premature aging from thermal cycling.

If the ducts will be washed down during outage, MAKE SURE to power down the Oxymitter 4000 units and remove them from the wash areas.

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Emerson Process Management IM-106-340 instruction manual Imps 4000 Connections SPS 4001B Connections

Contents

Oxymitter 4000 Oxygen Transmitter Page Effective May 31, 2006 Rev Summary Highlights of Changes Table of Contents Configuration of Oxymitter 4000 with LOI TroubleshootingMaintenance and Service Startup and Operation of Oxymitter 4000 with LOI Replacement Parts Optional AccessoriesSafety Data Appendix B Return of Material Appendix a TOC-4 Read this page Before Proceeding Oxymitter Oxygen TransmittersEssential Instructions Page Section Introduction Definitions SymbolsPreface What YOU Need to Know OxymitterOxymitter 4000 with Oxymitter 4000 with Remote Oxymitter 4000 with Remote Electronics SPS 4001B Oxymitter 4000 with Remote Electronics Imps Can YOU USE the Quick Start GUIDE? Use this Quick Start Guide if Quick Start Guide for Oxymitter 4000 Systems Quick Reference Guide Manual Calibration Instructions Performing a Manual Calibration with a Membrane Keypad Hart Communicator Fast KEY Sequences Technical Support Hotline Scope Description and SpecificationsComponent Checklist System Overview Typical System Package IM-106-340, Rev May System Description System Configuration System Features Oxymitter AutoCalibration System Options Imps Membrane Keypad Oxymitter Handling the Oxymitter Model 751 LCD Display Panel System Considerations Oxymitter Hart Communications AMS Application Standard Imps 4000* MultiprobeAutocalibration Option Inst Operation Imps 4000 Optional SPS 4001B OptionalMounting Model 751 Remote Powered Loop LCD Display Ceramic Diffusion AssemblyProbe Options Diffusion Elements Abrasive Shield Assembly Snubber Diffusion AssemblyCup-Type Diffusion Assembly 14. Abrasive Shield Assembly Specifications Oxymitter Specifications Oxymitter IM-106-340, Rev .0 May Product Matrix Code Language IM-106-340, Rev .0 May Calibration Components Section Installation Selecting Location Mechanical InstallationProbe Installation Oxymitter 4000 Probe Installation Oxymitter Remote Electronics Installation Oxymitter 4000 with Abrasive Shield Adaptor Plate Outline Oxymitter 4000 Adapter Plate Installation Oxymitter 4000 Abrasive Shield Bracing Installation Remote Electronics Installation Orienting Optional Vee DeflectorGas Flow Electrical Installation with Integral Electronics For Oxymitter 4000 with Integral Electronics Oxymitter Integral Electronics with Remote Imps Integral Electronics Without SPS 4001BIntegral Electronics with Remote SPS 4001B Electrical Installation with Remote Electronics For Oxymitter 4000 with Remote Electronics Oxymitter Probe Install Interconnecting Cable Pneumatic InstallationReference Air Package Calibration Gas 11. Air Set, Plant Air Connection Imps 4000 Connections SPS 4001B Connections Mechanical Installation Terminal Block Wiring Configuration of Oxymitter 4000 with Membrane KeypadVerify Installation Oxymitter 4000 Configuration SW1 Setting SW2 Setting Read O2 Concentration OFF Alarm Logic I/O Recommended Configuration Calibration Handshake SignalMA Signal Upon Critical Alarm Calibration Configuration of Oxymitter 4000 with LOI Electronics Housing Terminals with LOI Model 751. The loop-driven LCD display Defaults Oxymitter 4000 with LOI IM-106-340, Rev .0 May Calibration Handshake Signal Recommended ConfigurationRecommended Configuration Power UP Startup and Operation Oxymitter 4000 with Membrane KeypadStartup Display Operating Display Operation OverviewCalibration Recommended LED Test Points CAL Model 751 Remote Powered Loop LCD Display OptionalKeys Oxymitter Startup and Operation of Oxymitter 4000 with LOI LOI O2 Ø.ØØ% LK warm up 367dgC LOI Features Overview Lockout LOI KEY Designations LOI Menu Tree Calib Time Oxymitter 4000 Setup AT the LOI Do O2 Trim SYSTEM/Input/Output Analog Digital SYSTEM/Parameters SYSTEM/StatusSYSTEM/Software Sensor Data LOI Installation TemperaturesVoltages Output Values TP1 TP2 TP3 TP4 TP5 TP6 Section Overview Hart Communicator Signal Line Connections Hart Communicator PC ConnectionsMethod 1, For Load Resistance ≥ 250 Ohms Method 2, For Load Resistance 250 ohms Signal Line Connections, ≥ 250 Ohms Load Resistance OFF-LINE and ON-LINE Operations Logic I/O Configurations HART/AMS Menu Tree HART/AMS Menu Tree Sheet 1 HART/AMS Menu Tree Sheet 2 HART/AMS Menu Tree Sheet 3 Hart Communicator O2 CAL Method Complete CAL Recommended Apply GAS GAS 1 Flow Defining a Timed Calibration VIA Hart Trim Procedure LOI Menu Oxymitter Troubleshooting EMF Concentration O 2 %200 150 100 General Alarm Indications GroundingElectrical Noise Loose Integrated Circuits Alarm Contacts Diagnostic LEDs SPS 4001B and Imps 4000, 1-4 probes Identifying and Correcting Alarm IndicationsAdditional Imps 4000 Alarm Contacts Diagnostic/Unit Alarm Fault Definitions LOI Keypad Fault 1, Open ThermocoupleMembrane Keypad Alarms O2 T/C Shorted Fault 2, Shorted Thermocouple Alarms O2 T/C Reversed Fault 3, Reversed Thermocouple Wiring or Faulty PC Board Fault 4, A/D Comm Error Membrane Keypad Keypad LOI Alarms O2 Heater Open Fault 5, Open Heater Alarms Very Hi O2 Temp Fault 6, High High Heater Temp Alarms Board Temp Hi Fault 7, High Case Temp Alarms O2 Temp Low Fault 8, Low Heater Temp Alarms O2 Temp Hi Fault 9, High Heater Temp Alarms O2 Cell Open Fault 10, High Cell mV Alarms O2 Cell Bad Fault 11, Bad Cell Alarms EEprom Corrupt Fault 12, EEprom Corrupt Alarms O2 Cell Bad Fault 13, Invalid Slope 16. Fault 14, Invalid Constant IM-106-340, Rev May Fault 14, Invalid Constant Alarms Calib Failed Fault 15, Last Calibration Failed Calibration PASSES, but Still Reads Incorrectly Probe passes calibration, but still appears to read high Can I calibrate a badly plugged diffuser? Probe passes calibration, but still appears to read lowHow do I detect a plugged diffuser? Value to begin migrating Maintenance and Service Overview Calibration with Keypad Automatic Calibration Oxymitter Alarms Manual Calibration Flow Gas 1 xxxxs Read Gas 1 xxxxs Done Gas Apply Gas Hit E when readyCALIBRATION/Start Calibration Purge xxxxs Abort CalibrationPrevious Calibration Failed Calibration Removal and Replacement of Probe Oxymitter 4000 Repair Oxymitter 4000 with Integral Electronics Exploded View Interconnecting Cable Probe Replace Entire Integral Electronics with Housing Electronic Assembly Fuse Replacement Figure Electronic Assembly Replacement FigureTerminal Block Replacement Entire Probe Replacement Excluding Probe Head Fuse Location Heater Strut Replacement Heater Strut Assembly Probe to Probe Head Assembly Remote Electronics Only Cell Replacement 10. Cell Replacement Kitl Oxymitter General Ceramic Diffusion Element ReplacementReplacement Procedure 12. Contact Thermocouple Assembly Replacement Replacement Parts Probe Replacement Parts IM-106-340, Rev .0 May Replacement Parts for Probe Cell Replacement Kit 10-4 Probe Disassembly Kit Electronics Replacement Parts Replacement Parts for Electronics Optional Accessories Hart Handheld Communicator Asset Management Solutions AMS BY-PASS Packages Imps 4000 Intelligent Multiprobe Test GAS Sequencer Imps SPS 4001B Single Probe Autocalibration Sequencer SPS 4001B O2 Calibration GAS Calibration Gas Bottles Catalyst Regeneration Oxybalance Display Averaging System Appendix a Safety Data Safety Instructionsimportant Belangrijk Vigtigt Oxymitter Tärkeää Oxymitter Wichtig Importante Viktig Oxymitter Oxymitter Viktigt Oxymitter Safety Data Sheet for Ceramic Fiber Products Section I. Identification Product NameChemical Family Health Hazard Summary Warning Section IV. Fire and Explosion Data Flash Point NoneFlammability Limits N.A Extinguishing Media Threshold Limit Value See Section Exposure to Used Ceramic Fiber Product Special Toxic EffectsEpidemiology Toxicology Waste Disposal Methods Emergency First AID ProceduresSection VI. Reactivity Data STABILITY/CONDITIONS to Avoid Section IX. Special Precautions VentilationSkin Protection EYE Protection Concentration Concentration Oxymitter Oxymitter Appendix B Return of Material Returning Material Oxymitter Index Index-2 Warranty Oxymitter Serial no Order no