Operation Using a Programmable Logic Controller PLC | Graco 332564B

Operation Using a Programmable Logic Controller (PLC)

Notes

332564B

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Graco 332564B important safety instructions Operation Using a Programmable Logic Controller PLC

Contents

ProMix PD2K Proportioner for Automatic Spray Applications Important Safety Instructions Contents Related Manuals Manual No DescriptionManual No Models ECB Labels0359 Model AC2000 High Pressure Identiﬁcation Label Fire and Explosion Hazard Intrinsic Safety Personal Protective Equipment Moisture Sensitivity of Isocyanates Important Isocyanate ISO InformationIsocyanate Conditions Keep Components a and B Separate General Information USB Download Procedure Advanced Display Module ADMADM Display USB Upload Procedure ADM Keys and Indicators Function ADM Keys and Indicators Soft Key Icons Soft Key FunctionsKey Function Key Function Screen Icons Navigating the Screens Pre-operation Checklist Power OnPre-Operation Tasks Initial System Setup Flush Before Using EquipmentValve Settings With Color Change Without Color Change Prime and Fill the System Operation Using Automatic Display Module ADM Spraying Flush Mixed Material Purging Color Change System ShutdownFlush the System Single Color System PD2K Discrete I/O Connections Operation Using a Programmable Logic Controller PLCNetwork Communications and Discrete I/O Discrete I/O Analog Inputs Digital Inputs KEY Discrete I/O Connections on Efcm Communication Gateway Module CGM Details CGM OverviewCGM Kits ProMix PD2K Network Outputs Output Register 00 Current System ModeNumber Operation Mode Description Network Communication I/O Data Map Output Register 06 Actual Mix Ratio Output Registers 01, 02, 03, and 04 Pump StatusPump States for Output Registers Description Ber Output Register 05 Actual Mix Flow Output Register 12 Active Recipe Material B Flush Sequence Output Register 14 Active Recipe Potlife Timeout Set PointOutput Register 27 Safety Interlock Input Status Output Registers 28 36 DCS Command Structure Output Register 38 40 Software Version Output Register 37 Time Operation Using a Programmable Logic Controller PLC None Network Output Data Map Read Only PSI = ERR = Busy= ACK = NAK ProMix PD2K Network Inputs Input Register 00 System Mode Command Input Register 02 Flush/Prime Pump Command Input Register 03 Mix Pump 1 Control Set PointInput Register 07 Go to Recipe Number Input Register 10 Gun 1 Trigger Input Register 08 Clear Active AlarmInput Registers 14 21 DCS Command Structure Input Register 09 Job Complete Operation Using a Programmable Logic Controller PLC Network Input Data Map Write/Read 40180 Gun 3 Trigger Uint32 Purge Mode Sequence Operation Flow Charts Inactive Pump Flush and Prime Sequences Flush Pump Command Change Color Change Sequence Standby Mix Ready? no Mixing Sequence Clear Active Alarm Alarm Clearing Sequence Dynamic Command Description Network Communication Dynamic Command Structure DCS DCS List of DCS CommandsDynamic Commands with Command ID Write User ID Write Recipe Write Flush Sequence Read User ID Write Fluid Control Mode Read Flush Sequence Read Recipe Read Fluid Control Mode Yymmdd Read Job Info Read Alarm Info YymmdddwExample Ascii Character String Decode Algorithm Read Event Info Flow Control System Run Mode Screens Opening ScreenHome Screen See Advanced Screen 1, page 82, to set Home Screen Key Description Details Key Description Key Description Spray Screen Spray Screen, in Standby Mode Fill Screen, Color a Selected Fill Screen Usage Screen Usage Screen Errors Screen Jobs ScreenEvents Screen Password Screen Setup Mode Screens System Screen Mix Pressure Tolerance Mix Idle TimeoutMix No Flow Timeout Low Flow Timeout Hose Length and Diameter Gun Hose LengthGun Hose Diameter Mix At Wall Gateway ID Enable Manual Override Gun Trigger SignalFlow Control Setpoint Signal Fluid Control Recipe Screen Flush Screen Pump Screen Default Settings Not Selected Default Settings Selected Pump Screen 3, Pressure Monitoring Disabled Pressure Alarm and Deviation Limits Calibrate Screen Calibration Screens Volume Check Screen Enter Measured Volume of Solvent Maintenance Screen Maintenance Screens Maintenance Screen 4, Color Valve Resets Advanced Screen Download Depth Enable USB Downloads/UploadsLog 90% Full Advisory Enabled Display Units Calibration Checks Pump Pressure CheckPerform the pressure check Pump Volume Check Scroll to Calibrate Screen 3, Solvent Meter Calibration Color Change Single Color SystemsMultiple Color Systems System Errors To Clear Error and RestartGun Trigger Input Function Error Codes Purge Errors Code Type Description Problem Cause SolutionMix Errors Code Type Description Problem Cause Solution Pumping Errors Code Type Description Problem Cause Solution EBH# Code Type Description Problem Cause Solution SAD1 Pressure Errors Code Type Description Problem Cause Solution Qbdx Qadx CAC# System Errors Code Type Description Problem Cause SolutionEmix CA0X Cagx CDC#Cddx USB Errors Code Type Description Problem Cause Solution Wxud USBWxuu B9AX B9BXB9SX ENT# Calibration Errors Code Type Name DescriptionEND# ENS0 Code Type Name Description Maintenance Errors Flushing MaintenancePreventive Maintenance Schedule Cleaning the ADM Positive Displacement Metric Proportioner Technical Data Graco Standard Warranty Graco InformationFor Graco Canada Customers