General Information | Graco 332564B manual

General Information

General Information

•Reference numbers and letters in parentheses in the text refer to numbers and letters in the illustrations.

•Be sure all accessories are adequately sized and pressure-rated to meet system requirements.

•To protect the screens from paints and solvents, clear-plastic protective shields (10 per pack) are available. Order Part No. 197902 for the Advanced Display Module. Clean the screens with a dry cloth if necessary.

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332564B

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Graco 332564B important safety instructions General Information

Contents

Important Safety Instructions ProMix PD2K Proportioner for Automatic Spray Applications Contents Manual No Description Related ManualsManual No ECB Labels Models0359 Model AC2000 High Pressure Identiﬁcation Label Fire and Explosion Hazard Intrinsic Safety Personal Protective Equipment Keep Components a and B Separate Important Isocyanate ISO InformationIsocyanate Conditions Moisture Sensitivity of Isocyanates General Information Advanced Display Module ADM USB Download ProcedureADM Display USB Upload Procedure ADM Keys and Indicators ADM Keys and Indicators Function Soft Key Functions Soft Key IconsKey Function Key Function Navigating the Screens Screen Icons Power On Pre-operation ChecklistPre-Operation Tasks Flush Before Using Equipment Initial System SetupValve Settings Without Color Change With Color Change Operation Using Automatic Display Module ADM Prime and Fill the System Spraying Purging Flush Mixed Material Single Color System ShutdownFlush the System Color Change System Discrete I/O Operation Using a Programmable Logic Controller PLCNetwork Communications and Discrete I/O PD2K Discrete I/O Connections Digital Inputs Analog Inputs Discrete I/O Connections on Efcm KEY CGM Overview Communication Gateway Module CGM DetailsCGM Kits Network Communication I/O Data Map Output Register 00 Current System ModeNumber Operation Mode Description ProMix PD2K Network Outputs Output Register 05 Actual Mix Flow Output Registers 01, 02, 03, and 04 Pump StatusPump States for Output Registers Description Ber Output Register 06 Actual Mix Ratio Output Registers 28 36 DCS Command Structure Output Register 14 Active Recipe Potlife Timeout Set PointOutput Register 27 Safety Interlock Input Status Output Register 12 Active Recipe Material B Flush Sequence Output Register 37 Time Output Register 38 40 Software Version Operation Using a Programmable Logic Controller PLC Network Output Data Map Read Only None PSI = NAK = Busy= ACK = ERR Input Register 00 System Mode Command ProMix PD2K Network Inputs Input Register 03 Mix Pump 1 Control Set Point Input Register 02 Flush/Prime Pump CommandInput Register 07 Go to Recipe Number Input Register 09 Job Complete Input Register 08 Clear Active AlarmInput Registers 14 21 DCS Command Structure Input Register 10 Gun 1 Trigger Operation Using a Programmable Logic Controller PLC Network Input Data Map Write/Read 40180 Gun 3 Trigger Uint32 Operation Flow Charts Purge Mode Sequence Flush Pump Command Inactive Pump Flush and Prime Sequences Color Change Sequence Change Mixing Sequence Standby Mix Ready? no Alarm Clearing Sequence Clear Active Alarm Network Communication Dynamic Command Structure DCS Dynamic Command Description Write User ID List of DCS CommandsDynamic Commands with Command ID DCS Write Recipe Write Flush Sequence Write Fluid Control Mode Read User ID Read Recipe Read Flush Sequence Read Fluid Control Mode Read Job Info Yymmdd Yymmdddw Read Alarm InfoExample Ascii Character String Decode Algorithm Read Event Info Flow Control System Opening Screen Run Mode ScreensHome Screen Home Screen Key Description Details See Advanced Screen 1, page 82, to set Key Description Key Description Spray Screen, in Standby Mode Spray Screen Fill Screen Fill Screen, Color a Selected Usage Screen Usage Screen Jobs Screen Errors ScreenEvents Screen Setup Mode Screens Password Screen System Screen Low Flow Timeout Mix Idle TimeoutMix No Flow Timeout Mix Pressure Tolerance Mix At Wall Gun Hose LengthGun Hose Diameter Hose Length and Diameter Enable Gateway ID Fluid Control Gun Trigger SignalFlow Control Setpoint Signal Manual Override Recipe Screen Flush Screen Pump Screen Default Settings Selected Default Settings Not Selected Pressure Alarm and Deviation Limits Pump Screen 3, Pressure Monitoring Disabled Calibration Screens Calibrate Screen Volume Check Screen Enter Measured Volume of Solvent Maintenance Screens Maintenance Screen Maintenance Screen 4, Color Valve Resets Advanced Screen Display Units Enable USB Downloads/UploadsLog 90% Full Advisory Enabled Download Depth Pump Pressure Check Calibration ChecksPerform the pressure check Pump Volume Check Solvent Meter Calibration Scroll to Calibrate Screen 3, Single Color Systems Color ChangeMultiple Color Systems To Clear Error and Restart System ErrorsGun Trigger Input Function Purge Errors Code Type Description Problem Cause Solution Error CodesMix Errors Code Type Description Problem Cause Solution Pumping Errors Code Type Description Problem Cause Solution Code Type Description Problem Cause Solution EBH# SAD1 Pressure Errors Code Type Description Problem Cause Solution Qadx Qbdx CA0X System Errors Code Type Description Problem Cause SolutionEmix CAC# CDC# CagxCddx USB Errors Code Type Description Problem Cause Solution USB WxudWxuu B9BX B9AXB9SX ENS0 Calibration Errors Code Type Name DescriptionEND# ENT# Maintenance Errors Code Type Name Description Cleaning the ADM MaintenancePreventive Maintenance Schedule Flushing Technical Data Positive Displacement Metric Proportioner Graco Information Graco Standard WarrantyFor Graco Canada Customers