ProMix PD2K Proportioner for Automatic Spray Applications
Important Safety Instructions
 Contents
 Related Manuals
Manual No Description
Manual No
 Models
ECB Labels
0359
 Model AC2000 High Pressure Identification Label
 Fire and Explosion Hazard
 Intrinsic Safety
 Personal Protective Equipment
 Isocyanate Conditions
Important Isocyanate ISO Information
Keep Components a and B Separate
Moisture Sensitivity of Isocyanates
 General Information
 USB Download Procedure
Advanced Display Module ADM
ADM Display
 USB Upload Procedure
 ADM Keys and Indicators Function
ADM Keys and Indicators
 Soft Key Icons
Soft Key Functions
Key Function
 Key Function
 Screen Icons
Navigating the Screens
 Pre-operation Checklist
Power On
Pre-Operation Tasks
 Initial System Setup
Flush Before Using Equipment
Valve Settings
 With Color Change
Without Color Change
 Prime and Fill the System
Operation Using Automatic Display Module ADM
 Spraying
 Flush Mixed Material
Purging
 Flush the System
Shutdown
Single Color System
Color Change System
 Network Communications and Discrete I/O
Operation Using a Programmable Logic Controller PLC
Discrete I/O
PD2K Discrete I/O Connections
 Analog Inputs
Digital Inputs
 KEY
Discrete I/O Connections on Efcm
 Communication Gateway Module CGM Details
CGM Overview
CGM Kits
 Number Operation Mode Description
Output Register 00 Current System Mode
Network Communication I/O Data Map
ProMix PD2K Network Outputs
 Pump States for Output Registers Description Ber
Output Registers 01, 02, 03, and 04 Pump Status
Output Register 05 Actual Mix Flow
Output Register 06 Actual Mix Ratio
 Output Register 27 Safety Interlock Input Status
Output Register 14 Active Recipe Potlife Timeout Set Point
Output Registers 28 36 DCS Command Structure
Output Register 12 Active Recipe Material B Flush Sequence
 Output Register 38 40 Software Version
Output Register 37 Time
 Operation Using a Programmable Logic Controller PLC
 None
Network Output Data Map Read Only
 PSI
 = ACK
= Busy
= NAK
= ERR
 ProMix PD2K Network Inputs
Input Register 00 System Mode Command
 Input Register 02 Flush/Prime Pump Command
Input Register 03 Mix Pump 1 Control Set Point
Input Register 07 Go to Recipe Number
 Input Registers 14 21 DCS Command Structure
Input Register 08 Clear Active Alarm
Input Register 09 Job Complete
Input Register 10 Gun 1 Trigger
 Operation Using a Programmable Logic Controller PLC
 Network Input Data Map Write/Read
 40180 Gun 3 Trigger Uint32
 Purge Mode Sequence
Operation Flow Charts
 Inactive Pump Flush and Prime Sequences
Flush Pump Command
 Change
Color Change Sequence
 Standby Mix Ready? no
Mixing Sequence
 Clear Active Alarm
Alarm Clearing Sequence
 Dynamic Command Description
Network Communication Dynamic Command Structure DCS
 Dynamic Commands with Command ID
List of DCS Commands
Write User ID
DCS
 Write Recipe
 Write Flush Sequence
 Read User ID
Write Fluid Control Mode
 Read Flush Sequence
Read Recipe
 Read Fluid Control Mode
 Yymmdd
Read Job Info
 Read Alarm Info
Yymmdddw
Example Ascii Character String Decode Algorithm
 Read Event Info
 Flow Control System
 Run Mode Screens
Opening Screen
Home Screen
 See Advanced Screen 1, page 82, to set
Home Screen Key Description Details
 Key Description
 Key Description
 Spray Screen
Spray Screen, in Standby Mode
 Fill Screen, Color a Selected
Fill Screen
 Usage Screen
Usage Screen
 Errors Screen
Jobs Screen
Events Screen
 Password Screen
Setup Mode Screens
 System Screen
 Mix No Flow Timeout
Mix Idle Timeout
Low Flow Timeout
Mix Pressure Tolerance
 Gun Hose Diameter
Gun Hose Length
Mix At Wall
Hose Length and Diameter
 Gateway ID
Enable
 Flow Control Setpoint Signal
Gun Trigger Signal
Fluid Control
Manual Override
 Recipe Screen
 Flush Screen
 Pump Screen
 Default Settings Not Selected
Default Settings Selected
 Pump Screen 3, Pressure Monitoring Disabled
Pressure Alarm and Deviation Limits
 Calibrate Screen
Calibration Screens
 Volume Check Screen
 Enter Measured Volume of Solvent
 Maintenance Screen
Maintenance Screens
 Maintenance Screen 4, Color Valve Resets
 Advanced Screen
 Log 90% Full Advisory Enabled
Enable USB Downloads/Uploads
Display Units
Download Depth
 Calibration Checks
Pump Pressure Check
Perform the pressure check
 Pump Volume Check
 Scroll to Calibrate Screen 3,
Solvent Meter Calibration
 Color Change
Single Color Systems
Multiple Color Systems
 System Errors
To Clear Error and Restart
Gun Trigger Input Function
 Error Codes
Purge Errors Code Type Description Problem Cause Solution
Mix Errors Code Type Description Problem Cause Solution
 Pumping Errors Code Type Description Problem Cause Solution
 EBH#
Code Type Description Problem Cause Solution
 SAD1
 Pressure Errors Code Type Description Problem Cause Solution
 Qbdx
Qadx
 Emix
System Errors Code Type Description Problem Cause Solution
CA0X
CAC#
 Cagx
CDC#
Cddx
 USB Errors Code Type Description Problem Cause Solution
 Wxud
USB
Wxuu
 B9AX
B9BX
B9SX
 END#
Calibration Errors Code Type Name Description
ENS0
ENT#
 Code Type Name Description
Maintenance Errors
 Preventive Maintenance Schedule
Maintenance
Cleaning the ADM
Flushing
 Positive Displacement Metric Proportioner
Technical Data
 Graco Standard Warranty
Graco Information
For Graco Canada Customers