Fire and Explosion Hazard | Graco 332564B instruction

Warnings

Warnings

The following warnings are for the setup, use, grounding, maintenance and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbol refers to procedure-speciﬁc risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-speciﬁc hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable.

WARNING

FIRE AND EXPLOSION HAZARD

Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent ﬁre and explosion:

•Use equipment only in well ventilated area.

•Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and

plastic drop cloths (potential static arc).

• Keep work area free of debris, including solvent, rags and gasoline.

• Do not plug or unplug power cords, or turn power or light switches on or off when ﬂammable fumes are present.

• Ground all equipment in the work area. See Grounding instructions.

•Use only grounded hoses.

•Hold gun ﬁrmly to side of grounded pail when triggering into pail. Do not use pail liners unless they are antistatic or conductive.

•Stop operation immediately if static sparking occurs or you feel a shock, Do not use equipment until you identify and correct the problem.

•Keep a working ﬁre extinguisher in the work area.

ELECTRIC SHOCK HAZARD

This equipment must be grounded. Improper grounding, setup, or usage of the system can cause electric shock.

•Turn off and disconnect power at main switch before disconnecting any cables and before servicing or installing equipment.

•Connect only to grounded power source.

•All electrical wiring must be done by a qualiﬁed electrician and comply with all local codes and regulations.

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332564B

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Graco 332564B important safety instructions Fire and Explosion Hazard

Contents

Important Safety Instructions ProMix PD2K Proportioner for Automatic Spray Applications Contents Related Manuals Manual No DescriptionManual No Models ECB Labels0359 Model AC2000 High Pressure Identiﬁcation Label Fire and Explosion Hazard Intrinsic Safety Personal Protective Equipment Keep Components a and B Separate Important Isocyanate ISO InformationIsocyanate Conditions Moisture Sensitivity of Isocyanates General Information USB Download Procedure Advanced Display Module ADMADM Display USB Upload Procedure ADM Keys and Indicators ADM Keys and Indicators Function Soft Key Icons Soft Key FunctionsKey Function Key Function Navigating the Screens Screen Icons Pre-operation Checklist Power OnPre-Operation Tasks Initial System Setup Flush Before Using EquipmentValve Settings Without Color Change With Color Change Operation Using Automatic Display Module ADM Prime and Fill the System Spraying Purging Flush Mixed Material Single Color System ShutdownFlush the System Color Change System Discrete I/O Operation Using a Programmable Logic Controller PLCNetwork Communications and Discrete I/O PD2K Discrete I/O Connections Digital Inputs Analog Inputs Discrete I/O Connections on Efcm KEY Communication Gateway Module CGM Details CGM OverviewCGM Kits Network Communication I/O Data Map Output Register 00 Current System ModeNumber Operation Mode Description ProMix PD2K Network Outputs Output Register 05 Actual Mix Flow Output Registers 01, 02, 03, and 04 Pump StatusPump States for Output Registers Description Ber Output Register 06 Actual Mix Ratio Output Registers 28 36 DCS Command Structure Output Register 14 Active Recipe Potlife Timeout Set PointOutput Register 27 Safety Interlock Input Status Output Register 12 Active Recipe Material B Flush Sequence Output Register 37 Time Output Register 38 40 Software Version Operation Using a Programmable Logic Controller PLC Network Output Data Map Read Only None PSI = NAK = Busy= ACK = ERR Input Register 00 System Mode Command ProMix PD2K Network Inputs Input Register 02 Flush/Prime Pump Command Input Register 03 Mix Pump 1 Control Set PointInput Register 07 Go to Recipe Number Input Register 09 Job Complete Input Register 08 Clear Active AlarmInput Registers 14 21 DCS Command Structure Input Register 10 Gun 1 Trigger Operation Using a Programmable Logic Controller PLC Network Input Data Map Write/Read 40180 Gun 3 Trigger Uint32 Operation Flow Charts Purge Mode Sequence Flush Pump Command Inactive Pump Flush and Prime Sequences Color Change Sequence Change Mixing Sequence Standby Mix Ready? no Alarm Clearing Sequence Clear Active Alarm Network Communication Dynamic Command Structure DCS Dynamic Command Description Write User ID List of DCS CommandsDynamic Commands with Command ID DCS Write Recipe Write Flush Sequence Write Fluid Control Mode Read User ID Read Recipe Read Flush Sequence Read Fluid Control Mode Read Job Info Yymmdd Read Alarm Info YymmdddwExample Ascii Character String Decode Algorithm Read Event Info Flow Control System Run Mode Screens Opening ScreenHome Screen Home Screen Key Description Details See Advanced Screen 1, page 82, to set Key Description Key Description Spray Screen, in Standby Mode Spray Screen Fill Screen Fill Screen, Color a Selected Usage Screen Usage Screen Errors Screen Jobs ScreenEvents Screen Setup Mode Screens Password Screen System Screen Low Flow Timeout Mix Idle TimeoutMix No Flow Timeout Mix Pressure Tolerance Mix At Wall Gun Hose LengthGun Hose Diameter Hose Length and Diameter Enable Gateway ID Fluid Control Gun Trigger SignalFlow Control Setpoint Signal Manual Override Recipe Screen Flush Screen Pump Screen Default Settings Selected Default Settings Not Selected Pressure Alarm and Deviation Limits Pump Screen 3, Pressure Monitoring Disabled Calibration Screens Calibrate Screen Volume Check Screen Enter Measured Volume of Solvent Maintenance Screens Maintenance Screen Maintenance Screen 4, Color Valve Resets Advanced Screen Display Units Enable USB Downloads/UploadsLog 90% Full Advisory Enabled Download Depth Calibration Checks Pump Pressure CheckPerform the pressure check Pump Volume Check Solvent Meter Calibration Scroll to Calibrate Screen 3, Color Change Single Color SystemsMultiple Color Systems System Errors To Clear Error and RestartGun Trigger Input Function Error Codes Purge Errors Code Type Description Problem Cause SolutionMix Errors Code Type Description Problem Cause Solution Pumping Errors Code Type Description Problem Cause Solution Code Type Description Problem Cause Solution EBH# SAD1 Pressure Errors Code Type Description Problem Cause Solution Qadx Qbdx CA0X System Errors Code Type Description Problem Cause SolutionEmix CAC# Cagx CDC#Cddx USB Errors Code Type Description Problem Cause Solution Wxud USBWxuu B9AX B9BXB9SX ENS0 Calibration Errors Code Type Name DescriptionEND# ENT# Maintenance Errors Code Type Name Description Cleaning the ADM MaintenancePreventive Maintenance Schedule Flushing Technical Data Positive Displacement Metric Proportioner Graco Standard Warranty Graco InformationFor Graco Canada Customers