ProMix PD2K Proportioner for Automatic Spray Applications
Important Safety Instructions
Contents
Manual No Description
Related Manuals
Manual No
ECB Labels
Models
0359
Model AC2000 High Pressure Identification Label
Fire and Explosion Hazard
Intrinsic Safety
Personal Protective Equipment
Isocyanate Conditions
Important Isocyanate ISO Information
Keep Components a and B Separate
Moisture Sensitivity of Isocyanates
General Information
Advanced Display Module ADM
USB Download Procedure
ADM Display
USB Upload Procedure
ADM Keys and Indicators Function
ADM Keys and Indicators
Soft Key Functions
Soft Key Icons
Key Function
Key Function
Screen Icons
Navigating the Screens
Power On
Pre-operation Checklist
Pre-Operation Tasks
Flush Before Using Equipment
Initial System Setup
Valve Settings
With Color Change
Without Color Change
Prime and Fill the System
Operation Using Automatic Display Module ADM
Spraying
Flush Mixed Material
Purging
Flush the System
Shutdown
Single Color System
Color Change System
Network Communications and Discrete I/O
Operation Using a Programmable Logic Controller PLC
Discrete I/O
PD2K Discrete I/O Connections
Analog Inputs
Digital Inputs
KEY
Discrete I/O Connections on Efcm
CGM Overview
Communication Gateway Module CGM Details
CGM Kits
Number Operation Mode Description
Output Register 00 Current System Mode
Network Communication I/O Data Map
ProMix PD2K Network Outputs
Pump States for Output Registers Description Ber
Output Registers 01, 02, 03, and 04 Pump Status
Output Register 05 Actual Mix Flow
Output Register 06 Actual Mix Ratio
Output Register 27 Safety Interlock Input Status
Output Register 14 Active Recipe Potlife Timeout Set Point
Output Registers 28 36 DCS Command Structure
Output Register 12 Active Recipe Material B Flush Sequence
Output Register 38 40 Software Version
Output Register 37 Time
Operation Using a Programmable Logic Controller PLC
None
Network Output Data Map Read Only
PSI
= ACK
= Busy
= NAK
= ERR
ProMix PD2K Network Inputs
Input Register 00 System Mode Command
Input Register 03 Mix Pump 1 Control Set Point
Input Register 02 Flush/Prime Pump Command
Input Register 07 Go to Recipe Number
Input Registers 14 21 DCS Command Structure
Input Register 08 Clear Active Alarm
Input Register 09 Job Complete
Input Register 10 Gun 1 Trigger
Operation Using a Programmable Logic Controller PLC
Network Input Data Map Write/Read
40180 Gun 3 Trigger Uint32
Purge Mode Sequence
Operation Flow Charts
Inactive Pump Flush and Prime Sequences
Flush Pump Command
Change
Color Change Sequence
Standby Mix Ready? no
Mixing Sequence
Clear Active Alarm
Alarm Clearing Sequence
Dynamic Command Description
Network Communication Dynamic Command Structure DCS
Dynamic Commands with Command ID
List of DCS Commands
Write User ID
DCS
Write Recipe
Write Flush Sequence
Read User ID
Write Fluid Control Mode
Read Flush Sequence
Read Recipe
Read Fluid Control Mode
Yymmdd
Read Job Info
Yymmdddw
Read Alarm Info
Example Ascii Character String Decode Algorithm
Read Event Info
Flow Control System
Opening Screen
Run Mode Screens
Home Screen
See Advanced Screen 1, page 82, to set
Home Screen Key Description Details
Key Description
Key Description
Spray Screen
Spray Screen, in Standby Mode
Fill Screen, Color a Selected
Fill Screen
Usage Screen
Usage Screen
Jobs Screen
Errors Screen
Events Screen
Password Screen
Setup Mode Screens
System Screen
Mix No Flow Timeout
Mix Idle Timeout
Low Flow Timeout
Mix Pressure Tolerance
Gun Hose Diameter
Gun Hose Length
Mix At Wall
Hose Length and Diameter
Gateway ID
Enable
Flow Control Setpoint Signal
Gun Trigger Signal
Fluid Control
Manual Override
Recipe Screen
Flush Screen
Pump Screen
Default Settings Not Selected
Default Settings Selected
Pump Screen 3, Pressure Monitoring Disabled
Pressure Alarm and Deviation Limits
Calibrate Screen
Calibration Screens
Volume Check Screen
Enter Measured Volume of Solvent
Maintenance Screen
Maintenance Screens
Maintenance Screen 4, Color Valve Resets
Advanced Screen
Log 90% Full Advisory Enabled
Enable USB Downloads/Uploads
Display Units
Download Depth
Pump Pressure Check
Calibration Checks
Perform the pressure check
Pump Volume Check
Scroll to Calibrate Screen 3,
Solvent Meter Calibration
Single Color Systems
Color Change
Multiple Color Systems
To Clear Error and Restart
System Errors
Gun Trigger Input Function
Purge Errors Code Type Description Problem Cause Solution
Error Codes
Mix Errors Code Type Description Problem Cause Solution
Pumping Errors Code Type Description Problem Cause Solution
EBH#
Code Type Description Problem Cause Solution
SAD1
Pressure Errors Code Type Description Problem Cause Solution
Qbdx
Qadx
Emix
System Errors Code Type Description Problem Cause Solution
CA0X
CAC#
CDC#
Cagx
Cddx
USB Errors Code Type Description Problem Cause Solution
USB
Wxud
Wxuu
B9BX
B9AX
B9SX
END#
Calibration Errors Code Type Name Description
ENS0
ENT#
Code Type Name Description
Maintenance Errors
Preventive Maintenance Schedule
Maintenance
Cleaning the ADM
Flushing
Positive Displacement Metric Proportioner
Technical Data
Graco Information
Graco Standard Warranty
For Graco Canada Customers