Important Safety Instructions
ProMix PD2K Proportioner for Automatic Spray Applications
 Contents
 Manual No
Related Manuals
Manual No Description
 0359
Models
ECB Labels
 Model AC2000 High Pressure Identification Label
 Fire and Explosion Hazard
 Intrinsic Safety
 Personal Protective Equipment
 Keep Components a and B Separate
Important Isocyanate ISO Information
Isocyanate Conditions
Moisture Sensitivity of Isocyanates
 General Information
 ADM Display
USB Download Procedure
Advanced Display Module ADM
 USB Upload Procedure
 ADM Keys and Indicators
ADM Keys and Indicators Function
 Key Function
Soft Key Icons
Soft Key Functions
 Key Function
 Navigating the Screens
Screen Icons
 Pre-Operation Tasks
Pre-operation Checklist
Power On
 Valve Settings
Initial System Setup
Flush Before Using Equipment
 Without Color Change
With Color Change
 Operation Using Automatic Display Module ADM
Prime and Fill the System
 Spraying
 Purging
Flush Mixed Material
 Single Color System
Shutdown
Flush the System
Color Change System
 Discrete I/O
Operation Using a Programmable Logic Controller PLC
Network Communications and Discrete I/O
PD2K Discrete I/O Connections
 Digital Inputs
Analog Inputs
 Discrete I/O Connections on Efcm
KEY
 CGM Kits
Communication Gateway Module CGM Details
CGM Overview
 Network Communication I/O Data Map
Output Register 00 Current System Mode
Number Operation Mode Description
ProMix PD2K Network Outputs
 Output Register 05 Actual Mix Flow
Output Registers 01, 02, 03, and 04 Pump Status
Pump States for Output Registers Description Ber
Output Register 06 Actual Mix Ratio
 Output Registers 28 36 DCS Command Structure
Output Register 14 Active Recipe Potlife Timeout Set Point
Output Register 27 Safety Interlock Input Status
Output Register 12 Active Recipe Material B Flush Sequence
 Output Register 37 Time
Output Register 38 40 Software Version
 Operation Using a Programmable Logic Controller PLC
 Network Output Data Map Read Only
None
 PSI
 = NAK
= Busy
= ACK
= ERR
 Input Register 00 System Mode Command
ProMix PD2K Network Inputs
 Input Register 07 Go to Recipe Number
Input Register 02 Flush/Prime Pump Command
Input Register 03 Mix Pump 1 Control Set Point
 Input Register 09 Job Complete
Input Register 08 Clear Active Alarm
Input Registers 14 21 DCS Command Structure
Input Register 10 Gun 1 Trigger
 Operation Using a Programmable Logic Controller PLC
 Network Input Data Map Write/Read
 40180 Gun 3 Trigger Uint32
 Operation Flow Charts
Purge Mode Sequence
 Flush Pump Command
Inactive Pump Flush and Prime Sequences
 Color Change Sequence
Change
 Mixing Sequence
Standby Mix Ready? no
 Alarm Clearing Sequence
Clear Active Alarm
 Network Communication Dynamic Command Structure DCS
Dynamic Command Description
 Write User ID
List of DCS Commands
Dynamic Commands with Command ID
DCS
 Write Recipe
 Write Flush Sequence
 Write Fluid Control Mode
Read User ID
 Read Recipe
Read Flush Sequence
 Read Fluid Control Mode
 Read Job Info
Yymmdd
 Example Ascii Character String Decode Algorithm
Read Alarm Info
Yymmdddw
 Read Event Info
 Flow Control System
 Home Screen
Run Mode Screens
Opening Screen
 Home Screen Key Description Details
See Advanced Screen 1, page 82, to set
 Key Description
 Key Description
 Spray Screen, in Standby Mode
Spray Screen
 Fill Screen
Fill Screen, Color a Selected
 Usage Screen
Usage Screen
 Events Screen
Errors Screen
Jobs Screen
 Setup Mode Screens
Password Screen
 System Screen
 Low Flow Timeout
Mix Idle Timeout
Mix No Flow Timeout
Mix Pressure Tolerance
 Mix At Wall
Gun Hose Length
Gun Hose Diameter
Hose Length and Diameter
 Enable
Gateway ID
 Fluid Control
Gun Trigger Signal
Flow Control Setpoint Signal
Manual Override
 Recipe Screen
 Flush Screen
 Pump Screen
 Default Settings Selected
Default Settings Not Selected
 Pressure Alarm and Deviation Limits
Pump Screen 3, Pressure Monitoring Disabled
 Calibration Screens
Calibrate Screen
 Volume Check Screen
 Enter Measured Volume of Solvent
 Maintenance Screens
Maintenance Screen
 Maintenance Screen 4, Color Valve Resets
 Advanced Screen
 Display Units
Enable USB Downloads/Uploads
Log 90% Full Advisory Enabled
Download Depth
 Perform the pressure check
Calibration Checks
Pump Pressure Check
 Pump Volume Check
 Solvent Meter Calibration
Scroll to Calibrate Screen 3,
 Multiple Color Systems
Color Change
Single Color Systems
 Gun Trigger Input Function
System Errors
To Clear Error and Restart
 Mix Errors Code Type Description Problem Cause Solution
Error Codes
Purge Errors Code Type Description Problem Cause Solution
 Pumping Errors Code Type Description Problem Cause Solution
 Code Type Description Problem Cause Solution
EBH#
 SAD1
 Pressure Errors Code Type Description Problem Cause Solution
 Qadx
Qbdx
 CA0X
System Errors Code Type Description Problem Cause Solution
Emix
CAC#
 Cddx
Cagx
CDC#
 USB Errors Code Type Description Problem Cause Solution
 Wxuu
Wxud
USB
 B9SX
B9AX
B9BX
 ENS0
Calibration Errors Code Type Name Description
END#
ENT#
 Maintenance Errors
Code Type Name Description
 Cleaning the ADM
Maintenance
Preventive Maintenance Schedule
Flushing
 Technical Data
Positive Displacement Metric Proportioner
 For Graco Canada Customers
Graco Standard Warranty
Graco Information