400V Class
Page
Safety Messages
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Cautions and Warnings for Orientation and Mounting Procedures
Wiring - Warnings for Electrical Practices and Wire Specifications
Wiring - Cautions for Electrical Practices
Powerup Test Caution Messages
Warnings for Configuring Drive Parameters
Cautions for Configuring Drive Parameters
Warnings for Operations and Monitoring
Cautions for Operations and Monitoring
Warnings and Cautions for Troubleshooting and Maintenance
CAUTION: MOTOR TERMINAL SURGE VOLTAGE SUPPRESSION FILTER (For the 400 V CLASS)
CAUTION: EFFECTS OF POWER DISTRIBUTION SYSTEM ON INVERTER
CAUTION: SUPPRESSION FOR NOISE INTERFERENCE FROM INVERTER
Wiring Warnings for Electrical Practices and Wire Sizes
Terminal Tightening Torque and Wire Size
Motor Output
Power Terminal
Torque
Inverter Model
Fuse and Circuit Breaker Sizes
Motor Overload Protection
Table of Contents
Page
Revision History Table
1.Model
2.Date of purchase
3.Manufacturing number (MFG No.)
4.Symptoms of any inverter problem
Getting Started
Getting Started
Main Features
Operator Interface Options
Started Getting
Inverter Specifications Label
Specifications label
Inverter model number
Motor capacity for this model
Power Input Rating: frequency, voltage, phase, current
Model-specifictables for 200V and 400V class inverters
“General Specifications” on page
1–10
Item
200V Class Specifications
Note 1:
Note 2:
Note 3:
Note 4:
Note 5:
L2002 Inverter Specifications, continued
015NFEF2
022NFEF2
015NFE2
022NFE2
400V Class Specifications
1/2
400V Class Specifications, continued
General Specifications
The following table applies to all L2002 inverters
General Specifications
Signal Ratings
Detailed ratings are in “Control Logic Signal Specifications” on page 4–6
Signal / Contact
Ratings
Derating Curves
Started Getting
Derating curves, continued
L200–015NFE(F)2/NFU2
L200–022NFE(F)2/NFU2
L200–037LFU2
L200–055LFU2
L200–075LFU2
L200–004HFE(F)2/HFU2
L200–007HFE(F)2/HFU2
L200–015HFE(F)2/HFU2
L200–022HFE(F)2/HFU2
L200–030HFE(F)2
-040HFE(F)/HFU2 100%
L200–055HFE(F)2/HFU2
L200–075HFE(F)2/HFU2
The Purpose of Motor Speed Control for Industry
What is an Inverter
Output frequency
Constant torque
Torque and Constant Volts/Hertz Operation
Output voltage
Variable torque
Inverter Output to the Motor
Intelligent Functions and Parameters
Braking
Velocity Profiles
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Motor type
Motor size
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Inverter Mounting
and Installation
Orientation to Inverter Features
Inverter Mounting
and Installation
Unpacking and Inspection
1.Look for any damage that may have occurred during shipping
Front Housing Cover
To remove the cover, follow the steps below (applies to all inverter models):
Installation and
Mounting Inverter
To install the cover, follow the steps below (applies to all inverter models):
Logic Connector Introduction
DIP Switch Introduction
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From power supply
Breaker
MCCB or
GFI
L1 L2 L3
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Choosing a Mounting Location
Step 1:
Ensure Adequate Ventilation
Step 2:
Keep Debris Out of Inverter Vents
Step 3:
Check Inverter Dimensions
Step 4:
Inverter Mounting and Installation
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Model
-007NFU2
130(5.12)
-015NFU2
156(6.14)
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Prepare for Wiring
Step 5:
Determining Wire and Fuse Sizes
Terminal Dimensions and Torque Specs
Wire the Inverter Input to a Supply
Step 6:
terminals [R/L1], [S/L2], and [T/L3]
So, you must refer to the specifications
N/L3
R/L1
S/L2
T/L3
R/L1
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Wire the Inverter Output to Motor
Step 7:
Logic Control Wiring
Uncover the Inverter Vents
Step 8:
Step 9:
Goals for the Powerup Test
Pre-testand Operational Precautions
Powering the Inverter
Key and Indicator Legend
Display Units, Hertz/Amperes
Function Key
Up/Down
Keys
Keys, Modes, and Parameters
A 0 0
Keypad Navigational Map
Monitor Mode
Program Mode
Selecting Functions and Editing Parameters
TM/PRG DIP Switch Setting
Prepare to Edit Parameters
d 0 0
A – – –
If the Potentiometer Enable LED is OFF, follow the steps below
A – – –
A 0 0
key again
Select the Keypad for the RUN Command
Set the Motor Base Frequency
Set the AVR Voltage Setting
key and hold until
A 0 8
Set the Motor Current
b – – –
b 0 0
Set the Number of Motor Poles
b – – –
H – – –
H 0 0
Monitoring Parameters with the Display
Output frequency (speed) monitor
d 0 0
Running the Motor
Powerup Test Observations and Summary
Step 10:
Error Codes
EXX
Acceleration and Deceleration
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Configuring 3 Drive Parameters
Drive Parameters
Introduction to Inverter Programming
Parameters Drive
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Operational Modes
Run Mode Edits
Control Algorithms
“D” Group: Monitoring Functions
“D” Function
Trip Event and History Monitoring
using the keypad. See
for
more details
Local Monitoring During Network Operation
Page
“A” Group: Standard Functions
Control Source Settings
“A” Function
Frequency Source Setting
Frequency Source
Run Command Source Setting
A001/A002 Override Sources
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Basic Parameter Settings
Analog Input Settings
A016:
External Frequency Filter Time Constant –
Multi-speedand Jog Frequency Setting
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Torque Control Algorithms
Manual Torque Boost – The Constant
Voltage Gain –
cations
The following table shows the methods of torque control selection
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DC Braking Settings
Frequency-relatedFunctions
Jump Frequencies –
PID Control
•Proportional, integral, and derivative gains are all adjustable
•See “PID Loop Operation” on page 4–56for more information
Configuring Parameters Drive
Second Acceleration and Deceleration Functions
Page
Accel/Decel
Additional Analog Input Settings
Input Range Settings –
“Analog Input Settings” on page
Analog Input Calculate Function –
ADD Frequency –
Page
Automatic Restart Mode
“B” Group: Fine Tuning Functions
Instantaneous Power Failure / Under-voltageAlarm
“B” Function
Electronic Thermal Overload Alarm Setting
Page
Overload Restriction
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Software Lock Mode
See “Software Lock” on page 4–22
Miscellaneous Settings
B080: [AM] analog signal gain –
B082: Start frequency adjustment –
B084, B085: Initialization codes –
B086: Frequency display scaling –
free-run
stop (coast to a stop). When using the
frequency matching
Page
When the L200
“Local Monitoring During Network Operation” on page
3–8
for more details
B130/B131:
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B150: Carrier Mode –
B151: Quick start enable –
Input Terminal Configuration
Functions and Options
“C” Group: Intelligent Terminal Functions
Intelligent Input Terminal Overview
Input Function Summary Table –
“Using Intelligent Input Terminals” on page
Input Function Summary Table
Function Name
Page
Page
Page
Output Terminal Configuration
Output Function Summary Table –
“Using Intelligent Output Terminals” on page
Output Function Summary Table
Analog Function Summary Table –
Output Function Adjustment Parameters
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Network Communication Settings
“ModBus Network Communications” on page
B–1
Analog Signal Calibration Settings
Miscellaneous Functions
Output Logic and Timing
Logic Output Function –
Output Signal ON/OFF Delay Function
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“P” Group: Expansion Card Functions
“P” Function
Operations
and Monitoring
Operations and Monitoring
Caution Messages for Operating Procedures
Warning Messages for Operating Procedures
Operations Monitoring and
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Example Wiring Diagram
N/–
Control Logic Signal Specifications
Relay contacts
AL2 AL1 AL0
Logic inputs
AMH O OI L L 5 4 3 2 1 PCS CM2 12
Intelligent Inputs
Intelligent INPUTS
4–26
4–29
4–32
Intelligent Terminal Listing
Intelligent Outputs
Intelligent OUTPUTS
4–45
4–46
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Sinking Inputs, Internal Supply
Sourcing Inputs, Internal Supply
Sinking Inputs, External Supply
Sourcing Inputs, External Supply
SR/SK switch = SR position
Forward Run/Stop and Reverse Run/Stop Commands:
Valid for inputs:
Required settings:
Notes:
Multi-SpeedSelect
Note:
Notes:
Jogging Command
•00 Free-runstop (coasting)
•01 Deceleration (normal level) and stop
•02 Use DC braking and stop
value is 0 Hz
External Signal for DC Braking
•A053 – DC braking delay time setting. The range is 0.1 to 5.0 seconds
•A054 – DC braking force setting. The range is 0 to 100%
Scenario 1 – The [FW] or [RV] terminal is
ON. When [DB] is ON, DC braking is
Set Second Motor and Special-SetSecond Motor
Set Second Motor - The inverter can select a different motor only in Stop Mode
Special-Set
Two-stageAcceleration and Deceleration
L 5 4 3 2 1 PCS
Free-runStop
Resume from motor speed
wait time
FRS
B003, B088, C011 to C015
External Trip
Unattended Start Protection
Software Lock
Analog Input Current/Voltage Select
Reset Inverter
The [RS] terminal causes the inverter to
in Trip Mode, the reset cancels the Trip state
When the signal [RS] is turned ON and OFF
the inverter executes the reset operation. The
Thermistor Thermal Protection
MOTOR
Three-wireInterface Operation
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PID ON/OFF and PID Clear
Remote Control Up and Down Functions
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Force Operation from Digital Operator
•A001 - Frequency source setting
•A002 - Run command source setting
Force Operation
Forces the operator interface to override:
ADD Frequency Enable
Force Terminal Mode
•A001 - Frequency source setting (01 = control terminals [FW] and [RV])
•A002 - Run command source setting (01 = control terminals [O] or [OI])
Forces A001=01 (frequency source setting
control terminal), and
Quick Start Enable
Sinking Outputs
Open Collector
Open Collector with
External Relays
Internal Relay Output
AL0 AL1 AL2
de-energized
energized
Output Signal ON/OFF Delay Function
Original signal
...with ON delay
...with OFF delay
...with ON/OFF delays
Run Signal
Frequency Arrival Signals
Frequency Arrival
frequency arrives
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Overload Advance Notice Signal
Output Deviation for PID Control
Alarm Signal
The inverter alarm signal is active when a fault has
occurred and it is in the Trip Mode (refer to the
diagram at right). When the fault is cleared the
alarm signal becomes inactive
Trip/Power Loss Alarm –
Trip Alarm –
Analog Input Disconnect Detect
Voltage signal loss at [O] terminal
Current signal loss at [OI] terminal
PID Second Stage Output
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Network Detection Signal
Logic Output Function
C141, C142, C143
Option Card Detection Signal
AMH O OI L
Voltage Input
Current Input
Other Analog Input-relatedtopics:
Page
Page
PID Loop Configuration
PID Output Limit
Error Inversion
Other PID-relatedtopics:
Simultaneous Connections
Inverter Configuration for Two Motor Types
Parameter Codes
1st motor
2nd motor
Page
Inverter System
Accessories
Motor Control
Accessories
AC Reactors, Input Side
•If the unbalanced factor of the power supply is 3% or higher
•If abrupt power supply changes are expected
Examples of these situations include:
1.Several inverters are connected in parallel, sharing the same power bus
Zero-phaseReactor (RF Noise Filter)
EMI Filter
RF Noise Filter (Capacitive)
DC Link Choke
Dynamic Braking Usage
Selecting Braking Resistors for External Braking Units
Dynamic Braking
Note the column meanings in the tables:
•Column “A” = Average braking torque from 60 Hz to 3 Hz
•Column “B” = Average braking torque from 120 Hz to 3 Hz
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Troubleshooting 6 and Maintenance
Troubleshooting and Maintenance
Safety Messages
General Precautions and Notes
Inspection Items
Troubleshooting Tips
The table below lists typical symptoms and the corresponding solution(s)
Symptom/condition
Probable Cause
Solution
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Fault Detection and Clearing
The microprocessor in the inverter detects a variety
of fault conditions and captures the event, record
ing it in a history table. The inverter output turns
OFF, or “trips” similar to the way a circuit breaker
Monitoring Trip Events, History, & Conditions
Trip History and Inverter Status
Monitor Menu
Trip
2Conditions
Restoring Factory Default Settings
No
b 0 8
and
Monthly and Yearly Inspection Chart
Item Inspected
Check for
Inspection
Criteria
Megger Test
Spare parts
Capacitor Life Curve
General Inverter Electrical Measurements
Circuit location
Measuring
Reference Value
of measurement
Single-phaseMeasurement Diagram
Inverter Output Voltage Measurement Techniques
IGBT Test Method
Table Legend –
Warranty Terms
Glossary and
Bibliography
Appendix A
A Appendix
Insulated Gate Bipolar Transistor (IGBT) – A semiconductor
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ModBus Network
Communications
Specifications
User-selectable
B Appendix
Appendix B
Required
must
Required
Settings
...ModBus network input
Transmission procedure
Message Configuration: Query
Slave address:
Data:
Function code:
Error check:
Header and trailer (silent interval):
Message Configuration: Response
Transmission time required:
Normal response:
Response when an error occurs:
•The content of the error is known from the exception code
No response occurs:
In the cases below, the inverter ignores a query and returns no response
•When receiving a broadcasting query
•When detecting a transmission error in reception of a query
•When the data length of the query is invalid
Explanation of function codes
Read Coil Status [01h]:
Read Holding Register [03h]:
The data set in the response is as follows:
Response Buffer
Write in Coil [05h]:
This function writes data in a single coil. Coil status changes are as follows:
Coil Status
When writing in a selected coil fails, see the exception response
Write in Holding Register [06h]:
This function writes data in a specified holding register. An example follows:
Write “50Hz” as the first
Loopback Test [08h]:
B Appendix
Writing in Holding Registers [10h]:
This function writes data in consecutive holding registers. An example follows:
Start address (high
Start address (low
Exception Response:
Function Code
Exception Code
Store New Register Data (ENTER command)
Submitting an ENTER Command:
ModBus Coil List
Coil Number
register address offset
• Name - The functional name of the coil
• Description - The meaning of each of the states of the coils
ModBus Data Listing
List of Coil Numbers
ModBus Holding Registers
Function Code
Register
Range
Page
Note 1: Assume that the inverter current rating is 1000 (for D002)
Holding Registers, “D” Group Monitor Functions
Register
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Holding Registers, “F” Group Main Profile Parameters
Holding Registers for “A” Group Standard Functions
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Note 1: Assume that the inverter current rating is 10000 (for B013/B213)
Functions.I
“C” Group Intelligent Terminal Functions
See “Input Terminal
Configuration” on page 3–
See “Output Terminal
Communication Settings”
on page
3–58
See “Output Logic and
Timing” on page 3–61
Note 1: Assume that the inverter current rating is 10000 (for C041)
“H” Group Motor Constants
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Drive Parameter
Settings Tables
Inverter model L2002
MFG. No
Appendix C
Main Profile Parameters
“F” Group Parameters
Standard Functions
“A” Group Parameters
Page
Page
Page
Fine Tuning Functions
“B” Group Parameters
Page
Intelligent Terminal Functions
“C” Group Parameters
Page
Motor Constants Functions
“H” Group Parameters
C Appendix
Expansion Card Functions
“P” Group Parameters
CE–EMC
Installation
Guidelines
Appendix D
D Appendix
L2002 inverter with footprint-typefilter
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Index