Large Systems
Environmental Training and Service Manual
TM-10098:Rev. 02/06
iCOM Microprocessor
iCOM Control Training and Service Manual
Training & Service Manual
iCOM
Page
Chapter 1 Temperature/ Humidity Control
Table of Contents
iCOM Control Training and Service Manual
Chapter 3: iCOM Hardware Connections
Chapter 4: General Troubleshooting Data
Chapter 2: Programming Functions
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Glossary of Terms
How To Use The Schematics
Electrical Schematics
Computer and Network Terms
Cooling and/ or Heating Required, in Percent %
Chapter Temperature and Humidity Control Programs
Temperature Control Program Types
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Knowledge Base/Decision Making
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Membership
Consequence
Proportional P Control
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Proportional + Integral PI Control
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Proportional + Integral + Derivative PID Control
iCOM Controls Training and Service Manual
A suggested tuning procedure is as follows
Temperature Control
Operations and Charts
iCOM Control Training and Service Manual
2 Stage Compressorized Cooling – No Dead Band
Temp Set Point + 1/2 Proportional Band
iCOM Control Training and Service Manual
2 Stage Compressorized Cooling – With Dead Band
STAGECOMPRESSORS, UNLOADER STATE
4 Stage Compressorized Cooling – No Dead Band
Temp Set Point + 1/2 Proportional Band
4 Stage Compressorized Cooling – With Dead Band
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STAGE TEMPERATURE
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As the return air temperature increases Cooling 1, lead compressor unloaded, is activated at 72F or ½ of the dead band value plus 25% of the cooling control band. If the return air temperature continues to increase Cooling 2, lag compressor unloaded, will activate at 73F or ½ of the dead band value plus 50% of the cooling control band. If the return air temperature continues to increase Cooling 3, lead compressor unloaded, is activated at 74F or ½ of the dead band value plus 75% of the cooling control band. If the return air temperature continues to increase Cooling 4, lag compressor loaded, will activate at 75F or ½ of the dead band value plus 100% of the cooling control band
Switch 1st compressor ON
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1 compressor operation Switch 2nd
compressor ON
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Glycool at 100% Capacity – No Dead Band
Glycool at 50% Capacity – No Dead Band
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Dual Source Cooling
Dual Cooling at 100% Capacity – No Dead Band
Staged Electric Reheat
3 Stage Electric Reheat – No Dead Band
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Temp Set Point - 1/2 Proportional Band
3 Stage Electric Reheat - With Dead Band
Humidity Control
Humidity Control Program Types
Humidity
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Humidity
Proportional
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Operations and Charts
Humidifier Operation
Relative Humidity Control
Infrared Humidification – No Dead Band
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Humidity Set Point - 1/2 Proportional Band
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Infrared Humidification – With Dead Band
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Autoflush Control Flow Chart
Dehumidification Operation
Humid Set Point: 50%
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Humidity Set Point + 1/2 Proportional Band
Reheating during Dehumidification
ParameterOperation
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No Normal Delayed
Auto restart
Additional Programs
Start
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Suction Pressure Transducer
Fan Alarm / Fan settings
High Pressure Cutout
Call for Cooling
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The Startup and Freeze Protection Program
Calculation of next Maintenance Parameters
Next Maintenance Calculation
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The Maintenance Calculation is done as follows
General Maintenance Settings
Parameters for next Maintenance Calculation
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Shared Parameters an understanding
Understanding the iCOM Network setup process
Networking and Functions
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iCOM Controls Training and Service Manual
The Basics for Hardware
The Basics for Cooling Unit Placement
The Basic for Programming
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Example: Display: Example: Control Board:
Unit No.
Setting Parameters
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Unit No.
Switch
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Power
Unit No.
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U2U:Switc
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Line S802: Number units connected: xx 01 -
Teamwork Modes
Teamwork
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“No” Teamwork
Teamwork Mode
Unit Lead/ Lag or Running/ Standby Function
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Typical Lead/ Lag Running/ Standby Function
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Standby & Cascade
Notes
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Small Graphic Display with Panel Mount Bezel
Chapter
Programming Functions
Optional Large Graphic Display with Panel
iCOM Keyboard Layout
iCOM Display Components and Functions
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Icon
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iCOM Keyboard Layout
Key Name
iCOM Display Symbols/ Icons
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Programming Functions
Status Display
Level 2: Service
Menu Screens ICON Symbols Menu Parameters Names
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Level 1: User
Icon
User Menu Icons and Descriptions
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Name
Service Menu Icons and Descriptions
C/ F
User Menu Parameters
Menu Parameters
Advanced Menu Icons and Descriptions
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User Menu: Set Point Parameters U100 series
Default
User Menu: Spare Parts List, Large Display Only
Menu Line
User Menu: Graphics Parameters
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Default
Parameter
Menu Line
User Menu: Set Alarm Parameters U200 series
Default
Parameter
User Menu: Display Setup Parameters U400 series
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User Menu: Active Alarms Parameters Parameter
Default
User Menu Total Run Hours Parameters U500 series
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Default
Menu Line
Menu Line
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User Menu: Service Contacts U700 series
Parameter
Default
Service Menu Parameters
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Menu Line
Menu Line
Default
Service Menu: Unit Diary Log Parameter
Parameter
Default
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Default
Menu Line
Menu Line
Default
Default
Parameter
Default
iCOM Control Training and Service Manual
Default
Menu Line
Default
iCOM Controls Training and Service Manual
Default
Parameters: Page 6 of
Menu Line
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Default
Parameter
Parameter
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Menu Line
Range
Parameter
iCOM Control Training and Service Manual
Menu Line
Range
Default
Default
Service Menu Set Alarm Parameters
Menu Line
Service Menu Set Alarm Parameters
iCOM Control Training and Service Manual
Service Menu: Set Alarm Parameters: Page 3 of
Menu Line
Service Menu Set Alarm Parameters
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Service Menu: Set Alarm Parameters: Page 5 of
Menu Line
Parameter
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Menu Line
Range
Default
iCOM Controls Training and Service Manual
Default
Menu Line
Default
iCOM Control Training and Service Manual
Default
Menu Line
Default
iCOM Controls Training and Service Manual
Default
Menu Line
Default
iCOM Control Training and Service Manual
Default
Menu Line
Menu Code
Advanced Menu Parameters
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Parameter
Default
iCOM Control Training and Service Manual
Default
Menu Code
Default
iCOM Controls Training and Service Manual
Default
Menu Code
Parameter
Default
Menu Code
Range
Parameter
Default
Menu Code
Range
Type
Events Notifications Parameters
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Description Large Display
Type
Events Notifications Parameters continued
iCOM Controls Training and Service Manual
Description Large Display
Type
iCOM Control Training and Service Manual
Events Notifications Parameters continued
Description Large Display
iCOM Controls Training and Service Manual
Events Notifications Parameters continued
Event ID number, Description and Function
Default
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LOSS OF
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HUM HRS
Unit
COMP
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DIG SCROLL2
UNIT CODE
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MISMATCH
Introduction
Chapter
Control Board Connections
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iCOM Control Training and Service Manual
LCD Display Board
Large Disdplay Small Display
Unit Mounted Control Board
Control Board DIP Switches and Plug Connectors
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Connector
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iCOM Control Board DIP Switch #2 Settings
Setting
Setting
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iCOM Control Board Jumper Settings
Default Setting
Default Setting
Large Display Jumper Settings
Setting
Small Display DIP Switch #3 Settings
Setting
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Small Display Jumper Settings
Default Setting
P4 24 VAC Power
DS Systems
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P8: 24 VAC Alarm Inputs
P32: Compressor Devices
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P22 Glycool Valve Std. Pressure Actuator
P33: Compressor Devices
P39: Firestat & Remote Shutdown
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P38 Smoke Detector
P40: Basic Unit Connections
P64: Unit Large Display Digital Signals
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P65: Optional Intelleslot Power Suplly
P66: Unit Small Display Digital Signals
P4: 24 VAC Power
Fuse Board Layout: All Units
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P41: 24 VAC Power
Temperature/ Humidity Assembly Housing
Temperature/ Humidity Board: All Units
iCOM Controls Training and Service Manual
Temperature/ Humidity Board
NOTES
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C P U
General Troubleshooting Data
Chapter
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iCOM Control Training and Service Manual
Isolation
Areas of Control
Semiconductor
BASIC OPERATION OF THE TRIAC
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Semiconductor Showing No Movement of Electrons
Schematic Drawing for the Triac
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Front and Left Side Views of the Triac
Output Opto-Isolator
Basic Operation of the Opto-Isolator
Input Opto-Isolator
Output Opto-IsolatorPin Location
Troubleshooting the Output Opto-Isolator
iCOM Control Training and Service Manual
OUTPUT VOLTAGE CHECK
Input Opto-IsolatorPin Location
Troubleshooting the Input Opto-Isolator
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INPUT VOLTAGE CHECK
iCOM Control Training and Service Manual
Alarm Input Opto-IsolatorLegend
Microprocessor Control Board
Opto
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Control Output Opto-IsolatorLegend
Control Output Triac Legend
Opto
iCOM Diagnostics / Service Mode Program
iCOM Control Training and Service Manual
Programming
Basic Troubleshooting Steps
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DC Voltage check
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If 24 VAC is present perform the following
Moisture Content Charts
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Grains Per Cu Ft
iCOM Control Training and Service Manual
Moisture Content at Temperature = 80F 26.7ºC
Grains Per Lb
Grains Per Cu Ft
iCOM Controls Training and Service Manual
Moisture Content at Temperature = 79F 26.1ºC
Grains Per Lb
Grains Per Cu Ft
iCOM Control Training and Service Manual
Moisture Content at Temperature = 78F 25.6ºC
Grains Per Lb
Grains Per Cu Ft
Moisture Content at Temperature = 77F 25.0ºC
Grains Per Lb
Grains Per Cu Ft
Moisture Content at Temperature = 76F 24.4ºC
Grains Per Lb
Grains Per Cu Ft
iCOM Controls Training and Service Manual
Moisture Content at Temperature = 75F 23.9ºC
Grains Per Lb
Grains Per Cu Ft
Moisture Content at Temperature = 74F 23.3ºC
Grains Per Lb
Grains Per Cu Ft
iCOM Controls Training and Service Manual
Moisture Content at Temperature = 73F 22.8ºC
Grains Per Lb
Grains Per Cu Ft
iCOM Control Training and Service Manual
Moisture Content at Temperature = 72F 22.2ºC
Grains Per Lb
Grains Per Cu Ft
Moisture Content at Temperature = 71F 21.7ºC
Grains Per Lb
Grains Per Cu Ft
iCOM Control Training and Service Manual
Moisture Content at Temperature = 70F 21.1ºC
Grains Per Lb
Grains Per Cu Ft
iCOM Controls Training and Service Manual
Moisture Content at Temperature = 69F 20.6ºC
Grains Per Lb
Grains Per Cu Ft
iCOM Control Training and Service Manual
Moisture Content at Temperature = 68F 20.0ºC
Grains Per Lb
Grains Per Cu Ft
Moisture Content at Temperature = 67F 19.4ºC
Grains Per Lb
Grains Per Cu Ft
iCOM Control Training and Service Manual
Moisture Content at Temperature = 66F 18.9ºC
Grains Per Lb
Grains Per Cu Ft
iCOM Controls Training and Service Manual
Moisture Content at Temperature = 65F 18.3ºC
Grains Per Lb
Suction Transducer Information Codes A124-A128
iCOM Control Training and Service Manual
NTC Code S606 and S608
Digital Scroll High Temperature Sensor Chart
iCOM Controls Training and Service Manual
iCOM Control Training and Service Manual
Unit Code Description
FACTORY SERVICE TECHNICIAN
Troubleshooting Checklist
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Set Alarms
Glossary of Unit and System Parameters User Menu
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Code
Timer
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Display Setup
Code
Standby settings / Lead-lag
Service Menu
Service contacts
Wellness / General Settings
Compr. 1 Settings
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Fan Settings
Compr. 2 Settings
Diagnostics / Service
El. Heater 3 Settings
Humidifier Settings
Code
Code
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Set Alarms
Type
Options Setup
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System / Network Setup
Code
Service contacts
Advanced Menu
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Factory Settings
Access
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Code
Glossary of Terms
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iCOM Control Training and Service Manual
Hysteresis: Differential
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Input: An incoming information signal
iCOM Control Training and Service Manual
Prefill: The period of time between when the water begins to fill the pan and the humidifier lamps turn on
Computer and Network Terms
iCOM Controls Training and Service Manual
Ethernet: A local-areanetwork LANarchitecture developed by Xerox Corporationin cooperation with DECand Intelin 1976. Ethernet uses a bus or star topologyand supports data transfer ratesof 10 Mbps. The Ethernet specification served as the basis for the IEEE 802.3 standard, which specifies the physicaland lower softwarelayers. Ethernet uses the CSMA/CDaccess method to handle simultaneous demands. It is one of the most widely implemented LAN standards
iCOM Controls Training and Service Manual
•the type of error checking to be used
iCOM Control Training and Service Manual
There are a variety of standard protocols from which programmerscan choose. Each has particular advantages and disadvantages; for example, some are simpler than others, some are more reliable, and some are faster. From a userspoint of view, the only interesting aspect about protocols is that your computeror device must supportthe right ones if you want to communicate with other computers. The protocol can be implemented either in hardwareor in software
iCOM Controls Training and Service Manual
Understanding IP Addressing: Every computer that communicates over the Internet is assigned an IP address that uniquely identifies the device and distinguishes it from other computers on the Internet. An IP address consists of 32 bits, often shown as 4 octets of numbers from 0-255represented in decimal form instead of binary form. For example, the IP address 168.212.226.204 in binary form is:
What is networking?…
Network Information
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HUBS AND SWITCHES
UNIT IDENTIFICATION OR ADDRESSING
iCOM Controls Training and Service Manual
Twisted pair - 10baseT - UTP Cable
How To Use The Schematics
iCOM Control Training and Service Manual
iCOM Controls Training and Service Manual
Electrical Schematics
182769 Liebert DS iCOM Global Control 8 - 12 Ton
iCOM Control Training and Service Manual