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Lincoln Electric SVM162-B Electrical Diagrams Section Section G, Control P.C. Board Schematic

Models: SVM162-B

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G-1		ELECTRICAL DIAGRAMS		G-1
			TABLE OF CONTENTS
		ELECTRICAL DIAGRAMS SECTION
		Electrical Diagrams Section	..........................................................................................	Section G
		Wiring Diagram (Entire Machine) Code 10806 (G4031)		G-2
		Wiring Diagram (Entire Machine) Code 10807 (G4031-1)		G-3
		Wiring Diagram (Entire Machine) Code 10893 (G4031-2)		G-4
		Wiring Diagram (Entire Machine) Code 11158 (G5692)		G-5
		Wiring Diagram (Entire Machine) Code 11159 (G5692-1)		G-6
		Schematic (Entire Machine) Codes below 11000 (G4075)		G-7
		Schematic (Entire Machine) Codes above 11000 (G5691)		G-8
		Control P.C. Board Schematic	Codes below 11000 (G3908 Page 1)	G-9
		Control P.C. Board Schematic Codes below 11000 (G3908 Page 2)		G-10
		Control P.C. Board Schematic Codes below 11000 (G3908 Page 3)		G-11
		Control P.C. Board Assembly Codes below 11000(G3909-2)		G-12
		Control P.C. Board Schematic	Codes above 11000 (G4762 Page 1)	G-13
		Control P.C. Board Schematic	Codes above 11000 (G4762 Page 2)	G-14
		Control P.C. Board Schematic	Codes above 11000 (G4762 Page 3)	G-15
		Control P.C. Board Schematic	Codes above 11000 (G4762 Page 4)	G-16
		Control P.C. Board Schematic	Codes above 11000 (G4762 Page 5)	G-17
		Control P.C. Board Assembly Codes above 11000 (G4763-1)		G-18
		Protection P.C. Board Schematic (M16115)		G-19
		Protection P.C. Board Assembly (M16062-1)		G-20
		ByPass / Stabilizer P.C. Board Schematic (S22530-1) (Code 10806 & 10807)		G-21
		ByPass / Stabilizer P.C. Board Assembly (L10121-1) (Code 10806 & 10807)		G-22
		ByPass and CE P.C. Board Schematic (S24206) (Code 10893)		G-23
		ByPass and CE P.C. Board Assembly (L10882-1) (Code 10893)		G-24
		TIG Option P.C. Board Schematic Codes below 11000 (G4039 Page 1)		G-25
		TIG Option P.C. Board Schematic Codes below 11000 (G4039 Page 2)		G-26
		TIG Option P.C. Board Assembly Codes below 11000 (G4040-2)		G-27
		TIG Option P.C. Board Schematic Codes above 11000 (G4760 Page 1)		G-28
		TIG Option P.C. Board Schematic Codes above 11000 (G4760 Page 2)		G-29
		TIG Option P.C. Board Schematic Codes above 11000 (G4760 Page 3)		G-30
		TIG Option P.C. Board Assembly Codes above 11000 (G4761-1)		G-31

PRECISION TIG 275

Image 109

Lincoln Electric SVM162-B service manual Electrical Diagrams Section Section G, Control P.C. Board Schematic

Contents

Precision TIG Safety Depends on YouPowered equipment SafetyFor Engine Mar ʻ95Fumes and Gases ARC Rays can burnAug ʻ06 Cylinder may explode If damaged Welding Sparks canIii Précautions DE Sûreté Pour Précautions DE SûretéLES Machines À Souder À Transformateur ET ÀMaster Table of Contents for ALL Sections Table of Contents Installation Section Unbalance 70% Penetration AC TIG 16.1 255 60% 29.0 225 InstallationUnbalance 70% Penetration AC TIG 15.4 200 100% 28.0 Unbalance 70% Penetration AC TIG 14.8 150Maximum Open Output CurrentProtection Safety PrecautionsSelect Suitable Location Disconnect switch or fuse box Turn the input power OFF atBefore working on this equip MentWork Cable Connection Figure A.2 Figure A.3 Auxiliary Power ConnectionsFigure A.4 Robotic Interface ConnectionReturn to Section TOC Table of Contents Operation Section Product Description OperationPipe Thawing Equipment Recommended ProcessesWhen the Power Source is on Controls and SettingsStick mode the Electrode circuits Both the Stick and TIG torch cablesMaximum Output Control The large knob AC Balance OntrolTIG Mode Menu Menu Button and Display Switch CodesOperation for Codes Above 11000 only SelectGure B.3 Advanced Panel ControlsTime Control PULSE% on Pulse Frequency ControlPulse Background Current Control TIG Welding Features Internal SET UP ControlsStick Welding Features Step Trigger Modes Figure B.4 Codes below 11000 K1829-1 TIG Weld Cycle ChartFigure B.6 Setup Guidelines for TIG Welding With AN AmptrolRecommended Electrode Amperage Ranges Precision TIG Making a TIG Weld with AN AmptrolSmaw Process Gtaw ProcessTable of Contents Optional Equipment Accessories for Codes belowMagnum PTA and PTW Series Torches Accessories for Codes Above Return to Section TOC Component Location and Access MaintenanceOverload Protection Safety PrecautionsSpark GAP Adjustment Service ProceduresUNDER-COOLER Service Warni Table of Contents Theory of Operation Section Theory of Operation Input Power CircuitGeneral Description Control board also monitors the thermostats Output RectificationSee SCR Operation Figure E.4 High Voltage / High Frequency Circuit High VOLTAGE/HIGH Frequency CircuitFigure E.5 DC Welding Output DC Welding OutputFigure E.7 AC Welding Output AC Welding OutputFigure E.9 SCR Operation SCR OperationProtection Circuits 8THEORY of OPERATIONE-8FAN-AS-NEEDED F.A.N Thermal ProtectionTable of Contents Troubleshooting & Repair Section HOW to USE Troubleshooting Guide 2TROUBLESHOOTING & REPAIRF-2Troubleshooting & Repair Procedure Troubleshooting GuideReconnect TestTransformer Control BoardSCR Bridge Test Machine functions normally Installed, remove it and replacePerform the Protection Board T1 TransformerProtection Board See Note belowPerform the T1 Transformer Perform the SCR Bridge Test Perform the SCR Bridge Tests Perform the Gas Solenoid Test EstElectric Shock MaintenanceCan Kill High frequency transformer Maintenance SectionSymptoms Misadjustments Course of Action Problems Possible AreasSee the Maintenance Secti To Technical SpecificationsStick electrode blasts-off Welding current may be too high Stick Welding ProblemsFunction Problems Be plugged into J3 Installation ManualDisplay switch may be faulty Precision TIG Meter Calibration Adjustments 19TROUBLESHOOTING & REPAIRF-19Voltmeter/Ohmmeter Nut Driver Wiring Diagram DescriptionMeter Calibration Adjustments 20TROUBLESHOOTING & REPAIRF-20Calibration Check Ammeter Calibration Procedure 21TROUBLESHOOTING & REPAIRF-21Control board. See Figure F1 Return to Section TOC High Frequency Circuit Disable Procedure 23TROUBLESHOOTING & REPAIRF-23Nut Driver Electrical Insulating Tape High Frequency Circuit Disable Procedure 24TROUBLESHOOTING & REPAIRF-24Procedure Protection Board Test 25TROUBLESHOOTING & REPAIRF-25Test Description Resistance Between Reading Protection Board TestT1 Main Transformer Test 27TROUBLESHOOTING & REPAIRF-27Test Procedures 28TROUBLESHOOTING & REPAIRF-28T1 Main Transformer Test Primary Windings Test Points Acceptable VoltagesReturn to Section TOC GAS Water Solenoid Test 31TROUBLESHOOTING & REPAIRF-31Disable Procedure Test ProcedureGAS Water Solenoid Test Perform the High Frequency CircuitStatic SCR Test 33TROUBLESHOOTING & REPAIRF-33Removal and Replacement 34TROUBLESHOOTING & REPAIRF-34Assembly. See SCR Bridge Assembly Static SCR TestActive SCR Test Service and repairActive SCR Test 36TROUBLESHOOTING & REPAIRF-36Active SCR Test Figure F.9 SCR Gate Locations DC TIG Mode 39TROUBLESHOOTING & REPAIRF-39Scope Settings Typical Output Voltage Waveform Machine Loaded to 2 AmpsAC TIG Mode 40TROUBLESHOOTING & REPAIRF-40Milliseconds in time. The machine Was loaded with a resistance grid bankTypical AC Voltage Waveform Machine Loaded to 50 Amps 41TROUBLESHOOTING & REPAIRF-41This is the typical DC + output voltage Horizontal Sweep Ms/DivTypical AC Voltage Waveform Machine Loaded to 2 Amps 42TROUBLESHOOTING & REPAIRF-42AC Balance Control in Auto Output Control AT Minimum 43TROUBLESHOOTING & REPAIRF-43 Return to Section TOC High Voltage Transformer Removal and Replacement 45TROUBLESHOOTING & REPAIRF-45Nut Driver Phillips Head Screwdriver Off-set Wire Cutters Removal and Replacement 46TROUBLESHOOTING & REPAIRF-46Removal Procedure Replacement ProcedureFigure F.11 3/8 Screw & Leads S and F Locations 47TROUBLESHOOTING & REPAIRF-47Return to Section TOC Control Board Removal and Replacement 49TROUBLESHOOTING & REPAIRF-49Nut Driver Phillips Head Screwdriver Wire Cutters Control Board Removal and Replacement 50TROUBLESHOOTING & REPAIRF-50J10 J11 J12 51TROUBLESHOOTING & REPAIRF-51Return to Section TOC SCR Bridge Assembly Removal and Replacement 53TROUBLESHOOTING & REPAIRF-53Nut Driver Pliers Crimp Wire Cutters SCR Bridge Assembly Removal and Replacement 54TROUBLESHOOTING & REPAIRF-54See Figure F.14 SCR Bridge Removal and Replacement Diode Stud Foot Inch Size Pounds Mounting of Stud Type Diodes to Aluminum Heat Sinks CONT’D25-27 300-324 10±.5 125+0/-5 22-25 Polarity Switch Removal and Replacement 57TROUBLESHOOTING & REPAIRF-57Polarity Switch Removal and Replacement 58TROUBLESHOOTING & REPAIRF-58SCR Removal and Replacement 59TROUBLESHOOTING & REPAIRF-59SCR Removal and Replacement 60TROUBLESHOOTING & REPAIRF-60Special Instructions Input Idle Amps Retest After RepairOpen Circuit Voltages Recommended Meters for Machine Output TestsReturn to Section TOC Control P.C. Board Schematic Electrical Diagrams Section Section GWiring Diagram Entire Machine Code 10806 G4031 Electrical DiagramsSCR2 Wiring Diagram Entire Machine Code 10807 G4031-1Wiring Diagram Entire Machine Code 10893 G4031-2 Precision TIG 275 Wiring DiagramPrecision TIG 275 Wiring Diagram Wiring Diagram Entire Machine Code 11158 G5692Schéma DE Câblage Diagramas DE Cableado Robotic Interface Connection Connexion Interface Robotique Wiring Diagram Entire Machine Code 11159 G5692-1Return to Section Schematic Entire Machine below Code 11000 G4075Change Detail Released from X A.02 Schematic Entire Machine Above Code 11000 G5691Schematic Control PC Board below Code 11000 G3908 Electrical Diagrams Electrical Diagrams G3909 PC Board ASSEMBLY-CONTROL below Code 11000 G3909-2Schematic Control PC Board Above Code 11000 G4762 Electrical Diagrams Electrical Diagrams Electrical Diagrams Electrical Diagrams G4763 PC Board ASSEMBLY-CONTROL Above Code 11000 G4763-116115 M SCHEMATIC-PROTECTION P.C. Board M16115Reqd Identification PC Board ASSEMBLY-PROTECTION M16062-1SCHEMATIC-BYPASS / Stabilizer P.C. Board S22530-1 Code 10806 L10121-1 PC Board ASSEMBLY-BYPASS / Stabilizer L10121-1 Code 10806Frame Ground SCHEMATIC-BYPASS and CE P. C. Board S24206 CodeBottom View PC Board ASSEMBLY-BYPASS and CE L10882-1 CodeSchematic TIG Option P.C. Board below Code 11000 G4039 Electrical Diagrams Return to Section TOC To Section TOC Schematic TIG Option P.C. Board Above Code 11000 G4760 Electrical Diagrams Electrical Diagrams MAK E Detail SVM Error Reporting Form