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F-5

TROUBLESHOOTING & REPAIR

 

 

 

F-5

 

TROUBLESHOOTING GUIDE

 

 

 

 

 

Observe Safety Guidelines

 

 

 

 

detailed in the beginning of this manual.

 

PROBLEMS

 

POSSIBLE AREAS OF

 

RECOMMENDED

 

 

 

 

 

 

(SYMPTOMS)

 

MISADJUSTMENT(S)

 

COURSE OF ACTION

 

 

 

 

OUTPUT PROBLEMS

 

 

 

 

 

 

 

 

No welding output. The 115 VAC is

1.

Make sure the polarity switch is

 

1.

Check for loose or faulty connec-

 

present at the receptacle.

 

 

in the proper position and func-

 

 

tions on the heavy current carry-

 

 

 

2.

tioning correctly.

 

 

ing leads. ( Polarity switch, out-

 

 

 

One of the thermostats may be

 

 

put choke, output terminals, etc.)

 

 

 

 

tripped. Allow the machine to

 

2.

Check for faulty connections or a

 

 

 

 

cool. The thermal light will be

 

 

 

 

 

on.

 

 

defective thermostat.

Check

 

NOTE: BEFORE REPLACING A

3. Make sure the welding cables,

 

 

leads #213 and #214. See the

 

 

 

Wiring Diagram.

The

thermal

 

CONTROL BOARD

 

 

torch and connections are in

 

3.

light will be on.

 

 

 

If an Advanced Control Panel is

 

good operating condition.

 

Perform the T1

Transformer

 

installed, remove it and replace

 

 

 

 

T st.

 

 

 

 

 

the Jumper in connector J-3. If

 

 

 

4.

Perform the

SCR Bridge Test.

 

the machine functions normally,

 

 

 

 

 

 

 

the Advanced Process panel or

 

 

 

5.

Check the output controls R1, R4

 

harness is defective.

 

 

 

 

 

and associated

wiring. See

 

 

 

 

 

 

6.

Wiring Diagram.

 

 

 

 

 

 

 

 

Check the J4 connection on the

 

 

 

 

 

 

 

control board.

 

 

 

 

 

 

 

 

7. The control board may be faulty.

 

 

 

 

 

 

 

 

 

 

 

 

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CAUTION

If for any reason you do not understand the test procedures or are unable to perform the test/repairs safely, con- tact the Lincoln Electric Service Department for electrical troubleshooting assistance before you proceed. Call 1-888-935-3877.

PRECISION TIG 275

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Image 51
Lincoln Electric SVM162-B service manual Control Board, Transformer, SCR Bridge Test