Lincoln Electric SVM162-B service manual Return to Section TOC To Section TOC

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G-27			ELECTRICAL DIAGRAMS
PC BOARD ASSEMBLY - TIG OPTION P.C. BOARD - BELOW CODE 11000 (G4040-2)
		EN G IN EER IN G C O N TR O LLED	CH ANGE DETAIL: REVISED MANUFACTURERSPECIFICATION
		M ANUFAC TUR ER : Yes
	2-G4040

REVISION CONTROL

G4040-2F0

PARTNO. IDENTIFICATION

CODE

TESTPER E3937-AC

COATWITH E1844AND E3668 (1COATEACH)

SCHEMATIC REFERENCE: G4039-2F0

B UY DETAIL MAK E DETAIL

BUY PER E3867 MANUFACTURE PER E1911-ROHS

BUY BLANK COMPLETE

(6BOARDS PER PANEL)

4LAYER BOARD BLANK PANEL

SEE ELECTRONIC FILE FOR ADDITIONAL INFORMATION.

1

N.B.

N.E.

3.50

2.75

JI

3.30

P R E C IS IO N T IG

A D V AN C E D C O N T R O L

R7

9

G 4040 -2

C 5

C 3

D Z1

N.G.

ON 1

2

3

4 5

6

7

8

X1

C 1

C 2

C 4

2

S 1

J1

C 9

X

C

C

Q1

D

5

6

1

C 8

Q2

C 10

D Z2 C 11

C 12

C 13

C 7

C 1 5

1

1

C 18

C 19

D 5

D 6

2 0

D 2

C

6

7

D 4

C

C

C 1 4

D 3

5

T P 2 C 30

1

X

7

8

X 6

C 2

Q7

C 2

C 2

C 2 3

C 26

LE D 1

C 2 2

X3

C 5 8

TP 3

D 7

C 29

C 24

C 32

C 34

C35

C36

98

T P 4

R

13

7

C 3 3

X8

X9

LE D 2

X

R

99

C

C 47

C 40

C 42

C 44

C 49

C 50

C46

C48

9

C 3

C 41

5

C 38

D 8

C 4

C 51

C 52

D 9

3

3

4

5

Q3

10

C

C

Q4

01DX

X 11

X12C 55

X 13

C 56

C 57

Q6

J2, J3MOUNTED

.20

D Z3

R 1 4 9

R 1 5 9

Q5

C 54

T P 1

HOT

S TART

AR C FOR C E

ONBACKOFBOARD

0

0 .20

2.60

N.F.

5.50

5.30

G-27

ITEM		QTY	PART NUMB ER	DESCRIPTION
1		1	G 4040-F	P C B O A RD B LA NK
2		1	S 25409-1	S O FTW A RE CP LD (X3)
REFERENCES	RE FE R TO E LE CTRO NIC CO M P O NE NT DA TA B A S E FO R S P E CIFICA TIO NS O N ITE M S LIS TE D B E LO W
		QTY	PART NUMB ER	DESCRIPTION
C1, C2, C4, C5, C7, C9, C10, C14, C15, C16, C17, C18,
C19, C21, C22, C23, C24, C26, C27, C28, C29, C30, C31,		44	S 25020-3S M T	CA P A CITO R,S M D,CE RA M IC,0.1M F,50V ,10%,X7R,S 0805
C32, C33, C34, C38, C39, C40, C41, C42, C43, C44, C45,
C47, C49, C50, C51, C52, C53, C54, C55, C56, C57		3	S 25020-2S M T	CA P A CITO R,S M D,CE RA M IC,0.022M F,50V ,10%,X7R,S 0805
C3, C8, C58
C6, C20		2	S 25020-5S M T	CA P A CITO R,S M D,CE RA M IC,2700pF,50V ,5%,X7R,S 0805
C11, C12, C13, C35, C36, C37, C46, C48		8	S 25020-24S M T	CA P A CITO R,S M D,CE RA M IC,1.0M F,25V ,10% ,X7R,S 1206
C59		1	S 25020-12S M T	CA P A CITO R,S M D,CE RA M IC,100pF,100V ,5%,CO G ,S 0805
D1		1	S 25040-2S M T	DIO DE ,S M D,1A ,400V ,DO -214B A /A C
D2, D3, D8, D10		4	S 25049-4S M T	DIO DE ,S M D,S CHO TTK Y ,DUA L,0.200A ,30V ,S O T-23
D4, D5, D6, D7, D9		5	S 25040-5S M T	DIO DE ,S M D,DUA L,0.200A ,70V ,UFR
DZ1		1	S 25046-1S M T	ZE NE R DIO DE ,S M D,0.5W ,5.1V , 5%,S O D123
DZ2, DZ3		2	S 25046-4S M T	ZE NE R DIO DE ,S M D,0.5W ,12V ,5%,S O D-123
N .D . J1		1	S 24020-12	CO NNE CTO R,M O LE X,M INI,P CB ,12-P IN,TIN
N .D . J2, J3		2	S 21135-10	CO NNE CTO R,M O LE X,M INI,B LIND,F,10-P IN
LE D1, LE D2		2	S 25080-2S M T	LE D,S M D,G RE E N,CLE A R,S 1206
Q 1, Q 5		2	S 25051-4S M T	TRA NS IS TO R,S M D,NM F,S O T-23,0.115A ,60V ,7002LT1(S S )
Q 2, Q 3, Q 4, Q 6, Q 7		5	S 25050-1S M T	TRA NS IS TO R,S M D,NP N,0.5A ,40V ,S O T-23,M M B T4401LT1
R1, R13, R26, R66, R87, R93, R105, R126, R163, R164,		13	S 25000-4751S M T	RE S IS TO R,S M D,M E TA L FILM ,1/10W ,4.75K ,1%,S 0805
R165, R166, R167
R2, R3, R4, R5, R8, R12, R43, R47, R68, R88, R90, R108,		19	S 25000-1001S M T	RE S IS TO R,S M D,M E TA L FILM ,1/10W ,1.00K ,1%,S 0805
R109, R112, R122, R145, R146, R147, R160
R6, R10, R14, R16, R17, R18, R21, R28, R29, R32, R33,
R48, R52, R53, R56, R61, R63, R64, R65, R89, R92, R101,		44	S 25000-1002S M T	RE S IS TO R,S M D,M E TA L FILM ,1/10W ,10.0K ,1%,S 0805
R102, R103, R104, R107, R116, R120, R123, R128, R130,
R135, R137, R138, R139, R140, R141, R143, R151, R152,
R153, R154, R155, R157		1	S 25058-1S M T	TRIM M E R,S M D,S T,1/4W ,10K ,10%,LINE A R
R7
R9, R34, R37, R38, R50, R67, R127, R131, R132, R133		10	S 25000-5110S M T	RE S IS TO R,S M D,M E TA L FILM ,1/10W ,511O HM S ,1%,S 0805
R11, R42, R49, R51, R111, R134, R161, R162		8	S 25000-4750S M T	RE S IS TO R,S M D,M E TA L FILM ,1/10W ,475O HM S ,1%,S 0805
R15, R79, R81		3	S 25000-1372S M T	RE S IS TO R,S M D,M E TA L FILM ,1/10W ,13.7K ,1%,S 0805
R19, R57		2	S 25000-10R0S M T	RE S IS TO R,S M D,M E TA L FILM ,1/10W ,10.0O HM S ,1%,S 0805
R20		1	S 25000-1501S M T	RE S IS TO R,S M D,M E TA L FILM ,1/10W ,1.50K ,1%,S 0805
R22, R142, R144		3	S 25000-2212S M T	RE S IS TO R,S M D,M E TA L FILM ,1/10W ,22.1K ,1%,S 0805
R23, R62, R86, R136, R158		5	S 25000-2002S M T	RE S IS TO R,S M D,M E TA L FILM ,1/10W ,20.0K ,1%,S 0805
R24, R44, R91, R110, R121		5	S 25000-1211S M T	RE S IS TO R,S M D,M E TA L FILM ,1/10W ,1.21K ,1%,S 0805
R25		1	S 25000-2211S M T	RE S IS TO R,S M D,M E TA L FILM ,1/10W ,2.21K ,1%,S 0805
R27, R46, R75		3	S 25000-3323S M T	RE S IS TO R,S M D,M E TA L FILM ,1/10W ,332K ,1%,S 0805
R30, R31, R168		3	S 25000-4752S M T	RE S IS TO R,S M D,M E TA L FILM ,1/10W ,47.5K ,1%,S 0805
R35, R36, R106, R124		4	S 25000-3320S M T	RE S IS TO R,S M D,M E TA L FILM ,1/10W ,332O HM S ,1%,S 0805
R39		1	S 25000-4753S M T	RE S IS TO R,S M D,M E TA L FILM ,1/10W ,475K ,1%,S 0805
R40, R45		2	S 25000-1000S M T	RE S IS TO R,S M D,M E TA L FILM ,1/10W ,100O HM S ,1%,S 0805
R41		1	S 25000-47R5S M T	RE S IS TO R,S M D,M E TA L FILM ,1/10W ,47.5O HM S ,1%,S 0805
R54, R69, R77		3	S 25000-3321S M T	RE S IS TO R,S M D,M E TA L FILM ,1/10W ,3.32K ,1%,S 0805
R55, R82, R125		3	S 25000-1821S M T	RE S IS TO R,S M D,M E TA L FILM ,1/10W ,1.82K ,1%,S 0805
R58, R84		2	S 25000-6811S M T	RE S IS TO R,S M D,M E TA L FILM ,1/10W ,6.81K ,1%,S 0805
R59		1	S 25000-3922S M T	RE S IS TO R,S M D,M E TA L FILM ,1/10W ,39.2K ,1%,S 0805
R60, R70, R73, R74, R78, R83, R113, R150		8	S 25000-1003S M T	RE S IS TO R,S M D,M E TA L FILM ,1/10W ,100K ,1%,S 0805
R71, R76, R94, R97, R118		5	S 25000-7501S M T	RE S IS TO R,S M D,M E TA L FILM ,1/10W ,7.50K ,1%,S 0805
R72, R80, R95, R96, R117		5	S 25000-2671S M T	RE S IS TO R,S M D,M E TA L FILM ,1/10W ,2.67K ,1%,S 0805
R85, R119, R129		3	S 25000-1822S M T	RE S IS TO R,S M D,M E TA L FILM ,1/10W ,18.2K ,1%,S 0805
R98, R99		2	S 25001-1210S M T	RE S IS TO R,S M D,121O HM S ,1/4W ,1206,1%,TR
R100		1	S 25000-3570S M T	RE S IS TO R,S M D,M E TA L FILM ,1/10W ,357O HM S ,1%,S 0805
R114, R115		2	S 25000-2000S M T	RE S IS TO R,S M D,M E TA L FILM ,1/10W ,200O HM S ,1%,S 0805
R148		1	S 25000-6810S M T	RE S IS TO R,S M D,M E TA L FILM ,1/10W ,681O HM S ,1%,S 0805
R149, R159		2	T10812-41	TRIM M E R,S T,1/2W ,10K , 10%,LINE A R
R156		1	S 25000-1652S M T	RE S IS TO R,S M D,M E TA L FILM ,1/10W ,16.5K ,1%,S 0805
S 1		1	S 19869-8	S W ITCH,DIP ,S P S T,8-CIRCUITS ????S E T_S W ITCH _P O S ITIO NS ????
N .A . X1		1	S 15128-11S M T	IC,S M D,CO M P A RA TO R,Q UA D,2901D
N .A . X2, X5, X6, X8, X11, X13		6	S 15128-4S M T	O P -A M P ,S M D,Q UA D, G E N -P URP O S E ,224D
N .A . X3		1	S 25070-12S M T	IC,S M D,CM O S ,CP LD,CY 37192,160-TQ FP (S S )
N .A . X7		1	S 25067-1S M T	IC,B IP O LA R,TIM E R,S O IC -14
N .A . X9, X12		2	S 15018-6S M T	IC,S M D,CM O S ,S W ITCH,A NA LO G ,Q UA D, 4066B D(S S )
N .A . X10		1	S 25057-2S M T	P O T,S M D,DIG ITA L,10K ,1-CHNL,S O IC -8

UNLESS OTHERWISESPECIFIED:

CAPACITANCE = MFD/VOLTS

INDUCTANCE = HENRIES

RESISTANCE = OHMS

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NOTES:

N.A. CAUTION: THIS DEVICEIS SUBJECT TODAMAGEBY STATICELECTRICITY. SEE E2454 BEFOREHANDLING.

N.B. PROGRAM X3 WITHITEM 2.

N.D. DO NOT COAT WITH ENCAPSULATIONMATERIAL.

N.E. KEEPMOUNTINGHOLESFREEOF ENCAPSULATIONMATERIAL. (5 PLACES)

N.F. KEEPTOPSURFACEOF TRIMMERSFREEOF ENCAPSULATIONMATERIAL. (2 PLACES) N.G. KEEPTOP SURFACEOF DIPSWITCHFREEOF ENCAPSULATIONMATERIAL.

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ALL COMPONENTS AND MATERIALS USED IN THIS

ASSEMB LY ARE TO BE RoHS COMPLIANT PER E4253.

THIS DOCUMEN

T CON TAINS PROPRIETARY

INFORMATION O

WNED BY LINCOLN G

LOBAL, INC. AND MA Y NOT BE DUPLICATED, COM

MUNICATED

TO O THER PARTIES OR USED FOR AN

Y PURPOSE WITHOU

THE EXPRESS WRIT

TEN PERMISSION OF LINCOLN GL OBAL, INC.

PROPRIETARY & CONFIDENTIAL:

REFERENCE:

EQUIPMENT TYPE:

INDUSTRIAL TIG

UNLESS O THERW ISE SPECIFIED TOLERANCE

DESIG N INF OR MATIO N

___ O F ___

MANUF ACTURING TOLERANC E PER E2056

ON 2 PLA CE DE CIMA LS IS ± .02

DRAWN BY:

FEI

G4040-1

PAG E 1

1

EGDE

ON 3 PLACE DEC IMALS IS ± .002

DOCUMENT

DOCUMENT

ID

ON AL L A NGLES IS ± .5 OF A DE GREE

ENGI NEER:

SCA LE:

SUBJECT:

ADVANCED CONTROLPC BOARD ASSEMBLY

NUMBER:

REVISION:

MATER IAL T OLE RA NCE (" t") TO AG REE

W ITH PUB LIS HE D STAN DA RDS.

MATERIAL

APPROVAL

PROJECT

G4040-2

B

OSL

DO NOT SCAL E THI S DR AWING

APPR O V E D :

-

1:1

DISPOSITION: UF

DATE:

3/16/2007

NUMBER: CRM34409

STRP

NOTE:

Lincoln Electric assumes no responsibility for liablilities resulting from board level troubleshooting. PC Board repairs will invalidate your factory warranty. Individual Printed Circuit Board Components are not available from Lincoln Electric. This information is pro-

®

vided for reference only. Lincoln Electric discourages board level troubleshooting and repair since it may compromise the quality of the design and may result in danger to the Machine Operator or Technician. Improper PC board repairs could result in damage to the

machine.

PRECISION TIG 275