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TROUBLESHOOTING & REPAIR |
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| TROUBLESHOOTING GUIDE |
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| Observe Safety Guidelines | |||
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| detailed in the beginning of this manual. | |||||
| PROBLEMS |
| POSSIBLE AREAS OF | RECOMMENDED |
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| (SYMPTOMS) |
| MISADJUSTMENT(S) | COURSE OF ACTION | ||||
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| OUTPUT PROBLEMS |
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| The machine does not have welding | 1. Check the electrode cable and | 1. Check the Stick/TIG switch and | |||||
| output in the Stick mode. | The | holder for loose or faulty connec- |
| associated leads. See the Wiring | |||
| machine operates correctly in the | tions. |
| Diagram. |
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| TIG mode. |
| 2. Make sure the Stick/TIG switch is | 2. The control board may be faulty. | ||||
| SEE NOTE BELOW |
| in the proper position and operat- |
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| ing correctly. |
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| The machine has welding output in | 1. Make sure the Stick/TIG switch | 1. | Check the remote control recep- | ||||
| the Stick mode but no output in the | is in the proper position and |
| tacle and associated wiring. See | ||||
| TIG mode. ( no gas flow or high fre- | operating correctly. | 2. | the Wiring Diagram. |
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| quency). |
| 2. The remote control device may | Perform the | Protection Board | |||
| SEE NOTE BELOW |
| be faulty. | 3. | Test. |
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| Check the J11 plug on the con- | |||||
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| trol board. See the Wiring | |||
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| Diagram. |
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| 4. The control board may be faulty. | ||||
| The machine welds at a very low | 1. If welding in the TIG mode, the | 1. | Check the polarity switch and | ||||
| output regardless of the current | remote control device may be | 2. | associated leads. |
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| control setting. |
| defective. | Check the interior connections of | ||||
| NOTE: BEFORE REPLACING A | 2. Make certain the input line volt- | 3. | the heavy current carrying leads. | ||||
| age is correct for the machineʼs | Perform the | SCR Bridge Test. | |||||
| CONTROL BOARD |
| reconnect configuration. | 4. | Perform the T1 Transformer | |||
| If an Advanced Control Panel is | 3. Check the welding cables and/ |
| Test. |
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| installed, remove it and replace | or torch for loose or faulty con- | 5. | Check the output current con- | ||||
| the Jumper in connector | nections. | ||||||
| the machine functions normally, |
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| trols for | proper | operation. | ||
| the Advanced Process panel or |
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| Normal resistance | is 10,000 | |||
| harness is defective. |
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| 6. | ohms. See the Wiring Diagram. | |||
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| The control board may be faulty. |
CAUTION
If for any reason you do not understand the test procedures or are unable to perform the test/repairs safely, con- tact the Lincoln Electric Service Department for electrical troubleshooting assistance before you proceed. Call
PRECISION TIG 275