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F-7

TROUBLESHOOTING & REPAIR

 

 

F-7

 

TROUBLESHOOTING GUIDE

 

 

 

Observe Safety Guidelines

 

 

 

detailed in the beginning of this manual.

 

PROBLEMS

 

POSSIBLE AREAS OF

RECOMMENDED

 

 

(SYMPTOMS)

 

MISADJUSTMENT(S)

COURSE OF ACTION

 

 

 

OUTPUT PROBLEMS

 

 

 

 

 

 

The machine does not have welding

1. Check the electrode cable and

1. Check the Stick/TIG switch and

 

output in the Stick mode.

The

holder for loose or faulty connec-

 

associated leads. See the Wiring

 

machine operates correctly in the

tions.

 

Diagram.

 

 

 

TIG mode.

 

2. Make sure the Stick/TIG switch is

2. The control board may be faulty.

 

SEE NOTE BELOW

 

in the proper position and operat-

 

 

 

 

 

 

 

 

ing correctly.

 

 

 

 

 

 

The machine has welding output in

1. Make sure the Stick/TIG switch

1.

Check the remote control recep-

 

the Stick mode but no output in the

is in the proper position and

 

tacle and associated wiring. See

 

TIG mode. ( no gas flow or high fre-

operating correctly.

2.

the Wiring Diagram.

 

 

quency).

 

2. The remote control device may

Perform the

Protection Board

 

SEE NOTE BELOW

 

be faulty.

3.

Test.

 

 

 

 

 

 

Check the J11 plug on the con-

 

 

 

 

 

trol board. See the Wiring

 

 

 

 

 

Diagram.

 

 

 

 

 

 

4. The control board may be faulty.

 

The machine welds at a very low

1. If welding in the TIG mode, the

1.

Check the polarity switch and

 

output regardless of the current

remote control device may be

2.

associated leads.

 

 

control setting.

 

defective.

Check the interior connections of

 

NOTE: BEFORE REPLACING A

2. Make certain the input line volt-

3.

the heavy current carrying leads.

 

age is correct for the machineʼs

Perform the

SCR Bridge Test.

 

CONTROL BOARD

 

reconnect configuration.

4.

Perform the T1 Transformer

 

If an Advanced Control Panel is

3. Check the welding cables and/

 

Test.

 

 

 

 

installed, remove it and replace

or torch for loose or faulty con-

5.

Check the output current con-

 

the Jumper in connector J-3. If

nections.

 

the machine functions normally,

 

 

trols for

proper

operation.

 

the Advanced Process panel or

 

 

Normal resistance

is 10,000

 

harness is defective.

 

 

6.

ohms. See the Wiring Diagram.

 

 

 

 

The control board may be faulty.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the test/repairs safely, con- tact the Lincoln Electric Service Department for electrical troubleshooting assistance before you proceed. Call 1-888-935-3877.

PRECISION TIG 275

Page 53
Image 53
Lincoln Electric SVM162-B service manual See Note below, Protection Board, Perform the T1 Transformer