Finishing tray shaft Rack gear | Toshiba MJ-1104, MJ-1103 instruction

*d. Rack gear (Aligning plate) *e. Finishing tray shaft

1.Take off the janction box unit.( P.4-13 "[A] Junction box unit")

*If the hole punch unit is installed, take it off beforehand.

2.Apply oil as follows through the opening which shows up when the janction box unit has been removed.

Apply an adequate amount of white grease (Molykote EM-30L) to the gear teeth of the rack gear which drive the aligning plate, and the entire finishing tray shaft.

Finishing tray shaft

Rack gear

Fig. 7-5

*f. Movable tray drive gear

Apply an adequate amount of white grease (Molykote HP-300) to the gear teeth of the movable tray drive gear.

Movable tray drive gear

Fig. 7-6

MJ-1103/1104	© 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved
PREVENTIVE MAINTENANCE (PM) / FIRMWARE UPDATE

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Toshiba MJ-1104, MJ-1103 service manual Finishing tray shaft Rack gear

Contents

MJ-1103/1104 Trademarks Page Page Contents Saddle Stitch Finisher stapler related error MJ-1104 Paper jam in movable tray section SPECIFICATIONS, Accessory and Consumables Specifications Finisher section Common for MJ-1103/1104 Stacking Type Facedown Stacking Height with Stationary TrayPaper Size Height Paper Size A4, B5, LT, 8.5SQ, 16K A3, A4-R, B4, FOLIO, LD, LG, LT-R Saddle stitch section MJ-1104 Thick paper cover included64 80g/m 2 Paper 81 90g/m 2 Paper 91 105g/m 2 Paper 91 105g/m2 Paper MJ-1103 MJ-1104 AccessoryConsumables General Description Main Components Sectional View Units Gate solenoid Finisher section B-1 Front side viewPaper exit guide clutch Rear side view Saddle section C-1 Front side view M16 M17 M14Transport roller Paper holding damper Electric Parts Layout SOL2 M10 CLT2 M12 M2 M13S19 S20 Motors Saddle section MJ-1104 Symbols and Functions of Various ComponentsSymbol Name Function Remarks Solenoids Saddle section MJ-1104 Electromagnetic spring clutches Saddle section MJ-1104Solenoids Finisher section Common for MJ-1103/1104 Stapler home position sensor P11-I20 7 Fig For the stapling operation PC board Saddle section MJ-1104 Sensors and switches Saddle section MJ-1104PC board Finisher section Common for MJ-1103/1104 Diagram of Signal Blocks Finisher section Saddle section ROM Description of Interface Signals Equipment connection switch Connected 24V power suppliedSent data transmitted from the Equipment to the Finisher Equipment TxD Converter RxD Finisher PC board General Description Description of Operations Basic Operations Junction box Side alignment Unit Fold unit Stacker EFS unit Saddle tray Junction Box Junction box paper detection sensor Gate flap Entrance roller Gate solenoid Simple Stack ModeFinisher paper feeding section Paper exit to the stationary tray Stationary Tray roller Entrance sensor Exit motor Paper exit to the movable tray Operation of Movable Tray Movable tray position Position-C sensor Job offset stack mode / Staple stack mode Paper transport section Mulch-active drop mechanism section Paper pusher home position sensorPaper pushing arm motor Paper pushing plate Catching pad Description of Operations Stapler interference switch Bundle Job Offset OperationStapling Operation Stapler interference Clutch Paper exiting operationStack transport roller-2 Paper exit belt Operation in the saddle stitch section Saddle stitch feeding section Stack transport Side alignment Paper holding Stapling Folding Folding motor encoder sensor Exit transport sensor Folding roller Additional folding / exiting Flow Chart Simple stack modeExit motor on Transport sensor ON? Bundle job offset mode/ stapling stack mode Center-binding mode Entrance motor onFeeding Sensor ON? Saddle transport motor on Description Of Circuit Finishier sectionBuffer roller drive circuit Motor rotation Remarks Paper pushing arm motor drive circuit By the paper pushing plate Guide is opened Buffer tray guide motor drive circuitGuide is closed Front / rear alignment motor drive circuit Front alignment plate is closedFront alignment plate is opened Rear alignment plate is closed Stack transport motor drive circuit Entrance motor drive circuit Paper is pulled Or buffer tray Exit motor drive circuitPaper is transported to the stationary tray Stapler unit is shifted to the rear side Stapler unit shift motor drive circuitStapler unit is shifted to the front side Tion Transport motor drive circuitPaper is transported to the finishing posi Paddle motor drive circuit Paper is pulled into the finishing positionThen pushed off Eliminates backlash Movable tray shift motor drive circuit Movable tray unit is shifted to the lower sideMovable tray unit is shifted to the upper side Stop Reset circuit Recovery operationStapler motor drive circuit IC22 Saddle section Stacker motor drive circuitStacker is moved to the stapling Position Side alignment motor drive circuit Paper is aligned to fix their sideWays deviation with a jog moved Open the jog Initial operation Only when the stapler operates abnormallyFront / Rear saddle stapler motor drive circuit Saddle transport motor drive circuit Paper is transportedAt a transport speed lower than 200 mm At a transport speed 400 mm/s or higher Folding motor drive circuit Operates the foldingPaper is exited to the saddle tray Stop Not used Additional folding motor drive circuit Operates the additional folding Covers Stationary tray Movable tray Saddle trayMovable tray Leveling arm Connector Control panel unitRemove 1 screw on the upper side of the front rail cover Saddle tray Front cover Front lower cover Front upper cover MJ-1104Front lower cover MJ-1104 Access cover Handle cover / Cover lock bracketRear cover Finisher cable Relay guide / Feeding discharge brush / Right cover Saddle access coverRight upper cover Left upper cover Remove 3 screws, and then take off the left upper coverClamp Hook Front rail cover / Rear rail cover Take off the movable tray.  P.4-2 B Movable trayFront rail Cover Connector Grate-shaped guideRelay Shutter Hook Left lower cover Left lower cover MJ-1103 Grate-shapedGuide Clamp Harness Left lower cover MJ-1104 Front foot cover / Rear foot coverCover Front foot cover Units Finisher section Junction box unitClamp If board Disconnect the connector of the front cover switch Belt Entrance motor Buffer unitRear rail guide Paper pusher plate Buffer guide Remove 4 screws, and then take off the buffer unitBuffer unit Buffer unit-1 Disconnect the connector of the buffer tray guide motorConnector Buffer tray guide motor Relay Connector Cramp Take off the belt of the buffer roller drive motor Buffer unit-1 Finishing tray unitPlate Bushing ClipBelt Spring Belt Pin Bushing Clips Transport roller pulley-3 Stapler Flexible cableProtrusion Staple carrier Movable tray shift motor unit Measure Sensor railSensor rail Shift motor unit BracketBushing Units Saddle section MJ-1104 Saddle unitSDL board Table beneath Support ShaftFrame Switchback unit Paper holding unit Paper holding unitRear bracket Support Bracket Front bracket Side alignment unit Saddle stapler unit Pler frame assembly Install the jig on the hole of the lower sta Pler frameRemove 4 screws and take off the upper sta Upper stapler Mylar Front saddle staplerFold plate Binding wire Folding drive unitRemove one clip and then remove the bush Ing Bushing Clip Remove one clip and then remove the pulley and pin Pin PulleySpring Folding drive unit Scale Mark Gear bracket Wire Relay connectorEFS unit Clanp EFS jam Access leverRear bracket Stacker unit Stacker unit Rollers Finisher section Feeding rollerBoard Front bracket Junction box upper Transport guide Sensor Jam access leverRemove one screw, and then sensor bracket of feeding sensor Junction roller KnobPulley Pin Gear Remove 3 screws, and then take off the transport guide ClipJunction roller Screw Catching pad Arm Arm linkage portion Take off the arm by pulling it out upwardArm Rear alignment plate Front pull-in guide Jig Rear pull-in guide Rear finishing tray cover Paddle shaft Rear Pull-in guide Front Front transport roller / Rear transport roller Rear transport roller Pulley Bushing Rear transport roller Entrance rollerFront transport roller Remove 1 E-ring, and then slide 1 bushing Then take off the entrance rollerRemove 1 E-ring. Then remove 1 pulley Bushing and 1 pin from the entrance roller Stack transport roller-1 Rear finishing tray cover Stack transport roller-2 Buffer roller Buffer tray guide motor Rear side Remove 2 screws, and then take off the rear side frameBuffer roller drive motor Buffer roller Front buffer roller guide Take off the lift guide from the buffer roller Rear buffer roller guideSpacer Lift guide When installing the front and rear stationary Tions where the gap between the trailingUpper exit roller / Upper exit roller guide Tray transport guides, fix them at the posi Remove 4 screws of the upper exit roller guide Remove 5 E-rings, 1 gear, 1 pin, 1 actuator and 2 bushingsUpper exit roller guide Upper exit roller Switchback transport roller Feed knob Bushing Assembly BeltSwitchback Rollers Saddle section MJ-1104 Assisting roller BeltEjecting roller Clip Bushing Remove the 2 springs SpringBushing Pin Ejecting roller Bushing Arm Bearing Upper folding roller / Lower folding rollerRemove 2 E-rings and take off the 2 bearing Remove 1 E-rings and take off the gear and pin Jam release lever Upper folding rollerPin Bearing Exit roller Jam release lever Lower folding rollerLower transport guide Clip Bushing Exit roller Motor Finisher section Entrance motor M1Remove 2 screws, and then remove the motor damper Buffer tray guide motor M2 Paddle motor M3 Buffer roller drive motorM4 Front alignment motor Clamp Relay connector Front alignment motor M5Rear alignment motor M6 Transport motor M7 Stack transport motor M8 Shaft Gear Pin Remove 2 screws and then take off the bracket Stapler unit shift motor M9 Relay Connector Clamp Paper pusher arm motorM10Shift motor Take off the stationary tray.  P.4-1 a Stationary tray Exit motor AssemblyExit motor M11 Movable tray shift motor Sensor rail Movable tray shift motor Motor Saddle section MJ-1104 Stacker motor M14Stacker Motor bracket Gear Stacker Motor Clamp Upper safety coverSide alignment motor M15 Motor bracket Saddle transport motor M16Remove 2 screws, and then take off the motor bracket Remove 2 screws and take off the folding motor Folding motor M17Take off the belt of folding motor Clamp Binding wire Additional folding motor M20 Paper exit guide clutch CLT2 SolenoidShutter clutch CLT1 Folding blade clutch CLT3 Protection Take off the junction box unit  P.4-13 a Junction box unit Paper holding clutch CLT4 MJ-1104Catching solenoid SOL1 Remove 2 screws, and then take off the catching solenoid Buffer roller lift solenoid SOL2 / Patting solenoid SOL3Solenoid sensor unit Damper Gate solenoid SOL4 Buffer roller lift solenoid Patting solenoid Remove 3 screws, and then take off Remove the spring Scale Bracket Transport path switching solenoid SOL5 MJ-1104 Remove 2 screws, and then take off the gate solenoidBracket Gate flap Shaft of the entrance roller Belt Binding wire Arm Transport path switching solenoid Surface Relay Assisting roller solenoid SOL6 MJ-1104Stacker guide Sensors / Switches Finisher section Entrance sensor S1Release the latch, and then take off the entrance sensor Transport sensor S2 FIN board bracket Release the latch, and then take off the transport sensorPaddle home position sensor S3 Shutter opening / closing sensor S4 Buffer tray home position sensor S5Shutter opening Closing sensor Buffer tray home position sensor Paper pusher home position sensor S6 Front alignment plate home position sensor S7Paper pusher cam Paper pusher plate Rear alignment plate home position sensor S8 Stack exit belt home position sensor S9Rear alignment Plate home position sensor Take off the belt from the stack transport motor Stack exit belt Home position sensor Stapler unit home position sensor S10Stapler interference sensor S11 / Actuator Remove the clip, and then take off the sta- pler base frame Finishing tray paper detection sensor S12Take off the finishing unit  P.4-19 D Finishing tray unit Remove 3 screws, and then take off the front Front alignment plate guide Sensor rail Stationary tray paper-full sensor S18 Movable tray paper-full sensor S16Movable tray paper exist sensor S17 Feeding sensor S22 Spacer Actuator Stationary tray paper-full sensor Release the latch, and then take off the feed- ing sensor Movable tray shift motor sensor S23Feeding sensor Movable tray shift motor sensor Front cover switch SW1 Remove 2 screws, and then take off the front cover switchConnection sensor S25 Connection sensor Stationary tray opening/closing switch SW2 Spring Belt tension arm Switch bracket Remove 4 screws, and then take off the switch bracketStapler interference switch SW3 Connection switch SW4 Remove 4 screws, and then take off the upper saddle coverRemark Upper saddle cover Remove 2 screws, and then take off the con Nection switch Connection switch Transport path-2 sensor S27 Sensors / Switches Saddle section MJ-1104Junction box paper detection sensor S26 Transport path-3 sensor S28 Ejecting roller sensor S29 Stacker paper detection sensor S30 Stacker paper detection sensor Exit sensor S31 Release the latch, and then take off the exit sensorSaddle tray paper detection sensor S32 Exit sensor Stacker home position sensor S33 Folding motor encoder sensor S34Stacker guide Folding motor Folding blade home position sensor S35 Side alignment home position sensor S36 Paper holding home position sensor S38 Additional folding home position sensor S39Folding carrier to the center Sensor bracket Exit transport sensor S41 Additional folding motor encoder sensor S42Exit transport sensor Additional folding motor encoder sensor Saddle unit opening/closing switch SW5 Connector and take off the sensor bracketSaddle unit opening/closing switch Remove 2 screws, and then disconnect Remove 4 screws, and then take off the FIN board PC Boards / Discharge BrushFinisher control PC board FIN board Interface PC board I/F board Remove 4 screws, and then take off the I/F board Saddle control PC board SDL board Front stationary tray Discharge brushMylar Rear stationary tray Procedure for lowering the movable tray Since the insertion of the screwdriver hasReleased the driving gear of the movable tray Stationary tray Adjusting the Alignment Position Adjusting for A4 size paper Adjusting for LT size paper Button1 Button2 B5 paper Vertical Adjustment sheetRemarks Number of Blinking Adjustment Value Adjusting the Stapling Position LED3 LED2 Stapling/folding position adjustment in saddle unit Sample Phenomenon Contents Adjustment Folding position adjustment Number of blinking Adjustment value Stapling position adjustment Number of blinking Adjustment value Saddle Stitch Skew Adjustment Paper jam in entrance section EA10 Transport delay jam paper not insertedPaper Transport Jam EA60 Early arrival jam CB10 Entrance motor M1 abnormality Paper jam in buffer unit-1 EA20 Paper transport jam in Finisher entrance sensor Troubleshooting EA31 Transport path paper remaining jam in Finisher EA28 Paper transport jam in Finisher paper holding delayPaper jam in buffer unit-2 ED16 Buffer tray home position error CB14 Paper pusher arm motor M10 abnormality Paper jam in finishing tray sectionCB12 Buffer roller drive motor M4 abnormality ED13 Front alignment plate home position error ED14 Rear alignment plate home position error ED15 Paddle home position error EA70 Stack exit belt home position error CC41 Paper pusher cam home position abnormality EA32 Exit paper remaining jam CB31 Movable tray paper-full detection error ED12 Shutter home position errorPaper jam in movable tray section CB30 Movable tray shift motor M12 abnormality Cover open jam EA40 Cover open errorEA90 Saddle unit open error MJ-1104 Troubleshooting Paper Transport Jam in Saddle Stitch Section MJ-1104 Paper jam in Saddle Stitch Finisher transport sectionEAA0 Paper remaining in Saddle Stitch Finisher EAB0 Paper transport jam in Saddle Stitch Finisher Short paper jam in Saddle Stitch Finisher EAB1EF14 Saddle exit jam EF13 Saddle unit paper holding home position detection error EF20 Saddle stacker jam Paper jam in side alignment sectionPaper jam in stack transport section Troubleshooting Paper jam in folding section EF19 Saddle Stitch Finisher paper folding jam Paper jam in additional folding section Other Errors Stapler related errorEA50 Stapling jam CB51 Stapler shift home position error CB60 Stapler unit shift motor M9 abnormality Saddle Stitch Finisher stapler related error MJ-1104 EF11 Front saddle staple errorEF12 Rear saddle staple error CBA0 Front saddle stapler home position error When MJ-6102 is connected Communication Related ErrorCBB0 Rear saddle stapler home position error Memory error CB81 Flash ROM abnormality CB91 Saddle flash ROM abnormality Maintenance and Inspection Points Front side Rear side Symbols used in the checklist Preventive Maintenance ChecklistCleaning Lubrication/Coating Replacement Operation check Items to check Cleaning Lubrication Replacement Operation Buffer tray shaft Finishing tray shaft Rack gear EFS carrier shaft Firmware Update Update of CNV boardConnector Mark for ROM Installation direction Download jig Update of FIN board Preventive Maintenance PM / Firmware Update Update of SDL board Download jig Preventive Maintenance PM / Firmware Update Preventive Maintenance PM / Firmware Update Harness Diagram Finisher control PC board Electric Circuit Interface PC board Opening/closing switch Saddle control PC board Circuit Diagram Finisher control PC board 1. Circuit Diagram Circuit Diagram Circuit Diagram Circuit Diagram Circuit Diagram Circuit Diagram Circuit Diagram Circuit Diagram Circuit Diagram Circuit Diagram Circuit Diagram Circuit Diagram Interface PC board 1. Circuit Diagram Circuit Diagram Saddle control PC board 1. Circuit Diagram 2008, 2009 Toshiba TEC Corporation All rights reserved Circuit Diagram 2008, 2009 Toshiba TEC Corporation All rights reserved Circuit Diagram 2008, 2009 Toshiba TEC Corporation All rights reserved Circuit Diagram Circuit Diagram Circuit Diagram Circuit Diagram Circuit Diagram Circuit Diagram Electric Circuit PC board Finisher controller PC board Interface PC board Saddle control PC board Electric Circuit Ver.01 Ver.03Ver.02 Revision Record