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Toshiba MJ-1104, MJ-1103 service manual Side alignment unit, Saddle stapler unit

Models: MJ-1104 MJ-1103

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[D] Side alignment unit

(1)Take off the switchback unit.  P.4-28 "[B] Switchback unit"

(2)Release the harness out of 6 clamps, and then disconnect the connector of CN5 on the SDL board.

(3)Move each alignment plate to both edges correspondingly.

(4)Remove 4 screws and take off the side align- ment unit by lifting it upward.

Clamp

SDL board

Fig. 4-82

Alignment plate

Side alignment

unit

Fig. 4-83

[E] Saddle stapler unit

(1)Take off the switchback unit.

P.4-28 "[B] Switchback unit"

(2)Take off the side alignment unit.

P.4-30 "[D] Side alignment unit"

(3)Disconnect the connector from the saddle stapler clinch units located at the front and rear sides of the upper stapler frame assem- bly. Then release the harness from 3 clamps.

Saddle stapler

clinch unit

Clamp

Connector

Fig. 4-84

MJ-1103/1104	© 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved
DISASSEMBLY AND INSTALLATION

4 - 30

Page 98

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Toshiba MJ-1104, MJ-1103 service manual Side alignment unit, Saddle stapler unit

Contents

MJ-1103/1104 Trademarks Page Page Contents Saddle Stitch Finisher stapler related error MJ-1104 Paper jam in movable tray sectionSPECIFICATIONS, Accessory and Consumables SpecificationsPaper Size Finisher section Common for MJ-1103/1104Stacking Type Facedown Stacking Height with Stationary Tray HeightPaper Size A4, B5, LT, 8.5SQ, 16K A3, A4-R, B4, FOLIO, LD, LG, LT-R 64 80g/m 2 Paper 81 90g/m 2 Paper 91 105g/m 2 Paper Saddle stitch section MJ-1104Thick paper cover included 91 105g/m2 PaperMJ-1103 MJ-1104 AccessoryConsumables General Description Main ComponentsSectional View UnitsGate solenoid Finisher section B-1 Front side viewPaper exit guide clutch Rear side view Saddle section C-1 Front side view Transport roller M16 M17M14 Paper holding damperElectric Parts Layout S19 SOL2 M10 CLT2 M12 M2M13 S20Motors Saddle section MJ-1104 Symbols and Functions of Various ComponentsSymbol Name Function Remarks Solenoids Saddle section MJ-1104 Electromagnetic spring clutches Saddle section MJ-1104Solenoids Finisher section Common for MJ-1103/1104 Stapler home position sensor P11-I20 7 Fig For the stapling operationPC board Saddle section MJ-1104 Sensors and switches Saddle section MJ-1104PC board Finisher section Common for MJ-1103/1104 Diagram of Signal Blocks Finisher sectionSaddle section ROMSent data transmitted from the Equipment to the Finisher Description of Interface SignalsEquipment connection switch Connected 24V power supplied Equipment TxD Converter RxD Finisher PC boardGeneral Description Description of Operations Basic OperationsJunction box Side alignment Unit Fold unit Stacker EFS unit Saddle trayJunction Box Junction box paper detection sensorGate flap Entrance roller Gate solenoid Simple Stack ModeFinisher paper feeding section Paper exit to the stationary tray Stationary Tray roller Entrance sensor Exit motorPaper exit to the movable tray Operation of Movable Tray Movable tray positionPosition-C sensor Job offset stack mode / Staple stack mode Paper transport sectionPaper pushing arm motor Mulch-active drop mechanism sectionPaper pusher home position sensor Paper pushing plate Catching padDescription of Operations Stapling Operation Stapler interference switchBundle Job Offset Operation Stapler interferenceClutch Paper exiting operationStack transport roller-2 Paper exit belt Operation in the saddle stitch section Saddle stitch feeding sectionStack transport Side alignmentPaper holding StaplingFolding Folding motor encoder sensor Exit transport sensor Folding rollerAdditional folding / exiting Exit motor on Flow ChartSimple stack mode Transport sensor ON?Bundle job offset mode/ stapling stack mode Feeding Sensor ON? Center-binding modeEntrance motor on Saddle transport motor onBuffer roller drive circuit Description Of CircuitFinishier section Motor rotation RemarksPaper pushing arm motor drive circuit By the paper pushing plateGuide is opened Buffer tray guide motor drive circuitGuide is closed Front alignment plate is opened Front / rear alignment motor drive circuitFront alignment plate is closed Rear alignment plate is closedStack transport motor drive circuit Entrance motor drive circuit Paper is pulledOr buffer tray Exit motor drive circuitPaper is transported to the stationary tray Stapler unit is shifted to the rear side Stapler unit shift motor drive circuitStapler unit is shifted to the front side Tion Transport motor drive circuitPaper is transported to the finishing posi Then pushed off Paddle motor drive circuitPaper is pulled into the finishing position Eliminates backlashMovable tray unit is shifted to the upper side Movable tray shift motor drive circuitMovable tray unit is shifted to the lower side StopStapler motor drive circuit Reset circuitRecovery operation IC22Stacker is moved to the stapling Saddle sectionStacker motor drive circuit PositionWays deviation with a jog moved Side alignment motor drive circuitPaper is aligned to fix their side Open the jogInitial operation Only when the stapler operates abnormallyFront / Rear saddle stapler motor drive circuit At a transport speed lower than 200 mm Saddle transport motor drive circuitPaper is transported At a transport speed 400 mm/s or higherPaper is exited to the saddle tray Folding motor drive circuitOperates the folding Stop Not usedAdditional folding motor drive circuit Operates the additional foldingCovers Stationary trayMovable tray Movable traySaddle tray Leveling armRemove 1 screw on the upper side of the front rail cover ConnectorControl panel unit Saddle trayFront cover Front lower cover Front upper cover MJ-1104Front lower cover MJ-1104 Rear cover Access coverHandle cover / Cover lock bracket Finisher cableRelay guide / Feeding discharge brush / Right cover Saddle access coverRight upper cover Clamp Left upper coverRemove 3 screws, and then take off the left upper cover HookFront rail Front rail cover / Rear rail coverTake off the movable tray.  P.4-2 B Movable tray CoverRelay ConnectorGrate-shaped guide Shutter HookGuide Left lower cover Left lower cover MJ-1103Grate-shaped Clamp HarnessCover Left lower cover MJ-1104Front foot cover / Rear foot cover Front foot coverClamp Units Finisher sectionJunction box unit If boardDisconnect the connector of the front cover switch BeltEntrance motor Buffer unitRear rail guide Paper pusher plate Buffer guide Remove 4 screws, and then take off the buffer unitBuffer unit Buffer unit-1 Disconnect the connector of the buffer tray guide motorConnector Buffer tray guide motor Relay Connector Cramp Take off the belt of the buffer roller drive motorBuffer unit-1 Finishing tray unitPlate Belt BushingClip SpringBelt Pin Bushing Clips Transport roller pulley-3 Protrusion StaplerFlexible cable Staple carrierMovable tray shift motor unit Measure Sensor railSensor rail Shift motor unit BracketBushing SDL board Units Saddle section MJ-1104Saddle unit Table beneathSupport ShaftFrame Switchback unit Paper holding unit Paper holding unitRear bracket Support Bracket Front bracket Side alignment unit Saddle stapler unitRemove 4 screws and take off the upper sta Pler frame assemblyInstall the jig on the hole of the lower sta Pler frame Upper staplerMylar Front saddle staplerFold plate Remove one clip and then remove the bush Ing Binding wireFolding drive unit Bushing ClipSpring Folding drive unit Remove one clip and then remove the pulley and pinPin Pulley Scale Mark Gear bracketEFS unit WireRelay connector ClanpEFS jam Access leverRear bracket Stacker unit Stacker unitBoard Rollers Finisher sectionFeeding roller Front bracket Junction box upper Transport guideSensor Jam access leverRemove one screw, and then sensor bracket of feeding sensor Pulley Junction rollerKnob Pin GearJunction roller Remove 3 screws, and then take off the transport guideClip ScrewCatching pad Arm Arm linkage portion Take off the arm by pulling it out upwardArm Rear alignment plate Front pull-in guideJig Rear pull-in guide Rear finishing tray coverPaddle shaft Rear Pull-in guide FrontFront transport roller / Rear transport roller Rear transport roller Pulley Bushing Rear transport roller Entrance rollerFront transport roller Remove 1 E-ring. Then remove 1 pulley Remove 1 E-ring, and then slide 1 bushingThen take off the entrance roller Bushing and 1 pin from the entrance rollerStack transport roller-1 Rear finishing tray coverStack transport roller-2 Buffer roller Buffer tray guide motorRear side Remove 2 screws, and then take off the rear side frameBuffer roller drive motor Buffer roller Front buffer roller guideSpacer Take off the lift guide from the buffer rollerRear buffer roller guide Lift guideUpper exit roller / Upper exit roller guide When installing the front and rear stationaryTions where the gap between the trailing Tray transport guides, fix them at the posiUpper exit roller guide Remove 4 screws of the upper exit roller guideRemove 5 E-rings, 1 gear, 1 pin, 1 actuator and 2 bushings Upper exit rollerSwitchback Switchback transport rollerFeed knob Bushing Assembly Belt Rollers Saddle section MJ-1104Ejecting roller Assisting rollerBelt Clip BushingBushing Pin Remove the 2 springsSpring Ejecting roller Bushing ArmBearing Upper folding roller / Lower folding rollerRemove 2 E-rings and take off the 2 bearing Pin Remove 1 E-rings and take off the gear and pinJam release lever Upper folding roller BearingLower transport guide Exit rollerJam release lever Lower folding roller Clip Bushing Exit rollerRemove 2 screws, and then remove the motor damper Motor Finisher sectionEntrance motor M1 Buffer tray guide motor M2Paddle motor M3 Buffer roller drive motorM4Rear alignment motor M6 Front alignment motor Clamp Relay connectorFront alignment motor M5 Transport motor M7Stack transport motor M8 Shaft Gear PinRemove 2 screws and then take off the bracket Stapler unit shift motor M9Shift motor Relay Connector ClampPaper pusher arm motorM10 Take off the stationary tray.  P.4-1 a Stationary trayExit motor AssemblyExit motor M11 Movable tray shift motor Sensor rail Movable tray shift motor Stacker Motor Saddle section MJ-1104Stacker motor M14 Motor bracket GearStacker Motor Clamp Upper safety coverSide alignment motor M15 Motor bracket Saddle transport motor M16Remove 2 screws, and then take off the motor bracket Remove 2 screws and take off the folding motor Folding motor M17Take off the belt of folding motor Clamp Binding wire Additional folding motor M20Paper exit guide clutch CLT2 SolenoidShutter clutch CLT1 Folding blade clutch CLT3 ProtectionTake off the junction box unit  P.4-13 a Junction box unit Paper holding clutch CLT4 MJ-1104Catching solenoid SOL1 Solenoid sensor unit Remove 2 screws, and then take off the catching solenoidBuffer roller lift solenoid SOL2 / Patting solenoid SOL3 DamperGate solenoid SOL4 Buffer roller lift solenoid Patting solenoidRemove 3 screws, and then take off Remove the spring Scale Bracket Bracket Gate flap Transport path switching solenoid SOL5 MJ-1104Remove 2 screws, and then take off the gate solenoid Shaft of the entrance rollerBelt Binding wire Arm Transport path switching solenoid Surface Relay Assisting roller solenoid SOL6 MJ-1104Stacker guide Release the latch, and then take off the entrance sensor Sensors / Switches Finisher sectionEntrance sensor S1 Transport sensor S2FIN board bracket Release the latch, and then take off the transport sensorPaddle home position sensor S3 Shutter opening Shutter opening / closing sensor S4Buffer tray home position sensor S5 Closing sensorBuffer tray home position sensor Paper pusher cam Paper pusher home position sensor S6Front alignment plate home position sensor S7 Paper pusher plateRear alignment Rear alignment plate home position sensor S8Stack exit belt home position sensor S9 Plate home position sensorTake off the belt from the stack transport motor Stack exit belt Home position sensor Stapler unit home position sensor S10Stapler interference sensor S11 / Actuator Take off the finishing unit  P.4-19 D Finishing tray unit Remove the clip, and then take off the sta- pler base frameFinishing tray paper detection sensor S12 Remove 3 screws, and then take off the frontFront alignment plate guide Sensor rail Stationary tray paper-full sensor S18 Movable tray paper-full sensor S16Movable tray paper exist sensor S17 Feeding sensor S22 Spacer Actuator Stationary tray paper-full sensorFeeding sensor Release the latch, and then take off the feed- ing sensorMovable tray shift motor sensor S23 Movable tray shift motor sensorConnection sensor S25 Front cover switch SW1Remove 2 screws, and then take off the front cover switch Connection sensorStationary tray opening/closing switch SW2 Spring Belt tension armSwitch bracket Remove 4 screws, and then take off the switch bracketStapler interference switch SW3 Remark Connection switch SW4Remove 4 screws, and then take off the upper saddle cover Upper saddle coverRemove 2 screws, and then take off the con Nection switch Connection switchTransport path-2 sensor S27 Sensors / Switches Saddle section MJ-1104Junction box paper detection sensor S26 Transport path-3 sensor S28 Ejecting roller sensor S29 Stacker paper detection sensor S30 Stacker paper detection sensorSaddle tray paper detection sensor S32 Exit sensor S31Release the latch, and then take off the exit sensor Exit sensorStacker guide Stacker home position sensor S33Folding motor encoder sensor S34 Folding motorFolding blade home position sensor S35 Side alignment home position sensor S36Folding carrier to the center Paper holding home position sensor S38Additional folding home position sensor S39 Sensor bracketExit transport sensor Exit transport sensor S41Additional folding motor encoder sensor S42 Additional folding motor encoder sensorSaddle unit opening/closing switch Saddle unit opening/closing switch SW5Connector and take off the sensor bracket Remove 2 screws, and then disconnectRemove 4 screws, and then take off the FIN board PC Boards / Discharge BrushFinisher control PC board FIN board Interface PC board I/F board Remove 4 screws, and then take off the I/F boardSaddle control PC board SDL board Mylar Front stationary trayDischarge brush Rear stationary trayReleased the driving gear of the movable tray Procedure for lowering the movable traySince the insertion of the screwdriver has Stationary trayAdjusting the Alignment Position Adjusting for A4 size paper Adjusting for LT size paperButton1 Button2 B5 paper Vertical Adjustment sheetRemarks Number of Blinking Adjustment Value Adjusting the Stapling Position LED3 LED2 Stapling/folding position adjustment in saddle unit SamplePhenomenon Contents Adjustment Folding position adjustment Number of blinking Adjustment value Stapling position adjustment Number of blinking Adjustment value Saddle Stitch Skew Adjustment Paper jam in entrance section EA10 Transport delay jam paper not insertedPaper Transport Jam EA60 Early arrival jam CB10 Entrance motor M1 abnormalityPaper jam in buffer unit-1 EA20 Paper transport jam in Finisher entrance sensorTroubleshooting EA31 Transport path paper remaining jam in Finisher EA28 Paper transport jam in Finisher paper holding delayPaper jam in buffer unit-2 ED16 Buffer tray home position error CB14 Paper pusher arm motor M10 abnormality Paper jam in finishing tray sectionCB12 Buffer roller drive motor M4 abnormality ED13 Front alignment plate home position error ED14 Rear alignment plate home position errorED15 Paddle home position error EA70 Stack exit belt home position error CC41 Paper pusher cam home position abnormality EA32 Exit paper remaining jamPaper jam in movable tray section CB31 Movable tray paper-full detection errorED12 Shutter home position error CB30 Movable tray shift motor M12 abnormalityCover open jam EA40 Cover open errorEA90 Saddle unit open error MJ-1104 Troubleshooting EAA0 Paper Transport Jam in Saddle Stitch Section MJ-1104Paper jam in Saddle Stitch Finisher transport section Paper remaining in Saddle Stitch FinisherEAB0 Paper transport jam in Saddle Stitch FinisherShort paper jam in Saddle Stitch Finisher EAB1EF14 Saddle exit jam EF13 Saddle unit paper holding home position detection error EF20 Saddle stacker jam Paper jam in side alignment sectionPaper jam in stack transport section Troubleshooting Paper jam in folding section EF19 Saddle Stitch Finisher paper folding jamPaper jam in additional folding section EA50 Other ErrorsStapler related error Stapling jamCB51 Stapler shift home position error CB60 Stapler unit shift motor M9 abnormalityEF12 Rear saddle staple error Saddle Stitch Finisher stapler related error MJ-1104EF11 Front saddle staple error CBA0 Front saddle stapler home position errorWhen MJ-6102 is connected Communication Related ErrorCBB0 Rear saddle stapler home position error Memory error CB81 Flash ROM abnormality CB91 Saddle flash ROM abnormalityMaintenance and Inspection Points Front side Rear sideCleaning Lubrication/Coating Replacement Operation check Symbols used in the checklistPreventive Maintenance Checklist Items to check Cleaning Lubrication Replacement OperationBuffer tray shaft Finishing tray shaft Rack gear EFS carrier shaft Connector Mark for ROM Firmware UpdateUpdate of CNV board Installation directionDownload jig Update of FIN board Preventive Maintenance PM / Firmware Update Update of SDL board Download jigPreventive Maintenance PM / Firmware Update Preventive Maintenance PM / Firmware Update Harness Diagram Finisher control PC boardElectric Circuit Interface PC board Opening/closing switch Saddle control PC boardCircuit Diagram Finisher control PC board 1. Circuit DiagramCircuit Diagram Circuit Diagram Circuit Diagram Circuit Diagram Circuit Diagram Circuit Diagram Circuit Diagram Circuit Diagram Circuit Diagram Circuit Diagram Circuit Diagram Interface PC board 1. Circuit Diagram Circuit Diagram Saddle control PC board 1. Circuit Diagram 2008, 2009 Toshiba TEC Corporation All rights reserved Circuit Diagram 2008, 2009 Toshiba TEC Corporation All rights reserved Circuit Diagram 2008, 2009 Toshiba TEC Corporation All rights reserved Circuit Diagram Circuit Diagram Circuit Diagram Circuit Diagram Circuit Diagram Circuit Diagram Electric Circuit PC board Finisher controller PC board Interface PC boardSaddle control PC board Electric Circuit Ver.01 Ver.03Ver.02 Revision Record