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Toshiba MJ-1104, MJ-1103 service manual

Models: MJ-1104 MJ-1103

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Toshiba MJ-1104, MJ-1103 service manual

Contents

MJ-1103/1104 Trademarks Page Page Contents Saddle Stitch Finisher stapler related error MJ-1104 Paper jam in movable tray sectionSPECIFICATIONS, Accessory and Consumables SpecificationsPaper Size Finisher section Common for MJ-1103/1104Stacking Type Facedown Stacking Height with Stationary Tray HeightPaper Size A4, B5, LT, 8.5SQ, 16K A3, A4-R, B4, FOLIO, LD, LG, LT-R 64 80g/m 2 Paper 81 90g/m 2 Paper 91 105g/m 2 Paper Saddle stitch section MJ-1104Thick paper cover included 91 105g/m2 PaperAccessory ConsumablesMJ-1103 MJ-1104 General Description Main ComponentsSectional View UnitsFinisher section B-1 Front side view Paper exit guide clutchGate solenoid Rear side view Saddle section C-1 Front side view Transport roller M16 M17M14 Paper holding damperElectric Parts Layout S19 SOL2 M10 CLT2 M12 M2M13 S20Symbols and Functions of Various Components Symbol Name Function RemarksMotors Saddle section MJ-1104 Electromagnetic spring clutches Saddle section MJ-1104 Solenoids Finisher section Common for MJ-1103/1104Solenoids Saddle section MJ-1104 Stapler home position sensor P11-I20 7 Fig For the stapling operationSensors and switches Saddle section MJ-1104 PC board Finisher section Common for MJ-1103/1104PC board Saddle section MJ-1104 Diagram of Signal Blocks Finisher sectionSaddle section ROMSent data transmitted from the Equipment to the Finisher Description of Interface SignalsEquipment connection switch Connected 24V power supplied Equipment TxD Converter RxD Finisher PC boardGeneral Description Description of Operations Basic OperationsJunction box Side alignment Unit Fold unit Stacker EFS unit Saddle trayJunction Box Junction box paper detection sensorSimple Stack Mode Finisher paper feeding sectionGate flap Entrance roller Gate solenoid Paper exit to the stationary tray Stationary Tray roller Entrance sensor Exit motorPaper exit to the movable tray Operation of Movable Tray Movable tray positionPosition-C sensor Job offset stack mode / Staple stack mode Paper transport sectionPaper pushing arm motor Mulch-active drop mechanism sectionPaper pusher home position sensor Paper pushing plate Catching padDescription of Operations Stapling Operation Stapler interference switchBundle Job Offset Operation Stapler interferencePaper exiting operation Stack transport roller-2 Paper exit beltClutch Operation in the saddle stitch section Saddle stitch feeding sectionStack transport Side alignmentPaper holding StaplingFolding Folding motor encoder sensor Exit transport sensor Folding rollerAdditional folding / exiting Exit motor on Flow ChartSimple stack mode Transport sensor ON?Bundle job offset mode/ stapling stack mode Feeding Sensor ON? Center-binding modeEntrance motor on Saddle transport motor onBuffer roller drive circuit Description Of CircuitFinishier section Motor rotation RemarksPaper pushing arm motor drive circuit By the paper pushing plateBuffer tray guide motor drive circuit Guide is closedGuide is opened Front alignment plate is opened Front / rear alignment motor drive circuitFront alignment plate is closed Rear alignment plate is closedStack transport motor drive circuit Entrance motor drive circuit Paper is pulledExit motor drive circuit Paper is transported to the stationary trayOr buffer tray Stapler unit shift motor drive circuit Stapler unit is shifted to the front sideStapler unit is shifted to the rear side Transport motor drive circuit Paper is transported to the finishing posiTion Then pushed off Paddle motor drive circuitPaper is pulled into the finishing position Eliminates backlashMovable tray unit is shifted to the upper side Movable tray shift motor drive circuitMovable tray unit is shifted to the lower side StopStapler motor drive circuit Reset circuitRecovery operation IC22Stacker is moved to the stapling Saddle sectionStacker motor drive circuit PositionWays deviation with a jog moved Side alignment motor drive circuitPaper is aligned to fix their side Open the jogOnly when the stapler operates abnormally Front / Rear saddle stapler motor drive circuitInitial operation At a transport speed lower than 200 mm Saddle transport motor drive circuitPaper is transported At a transport speed 400 mm/s or higherPaper is exited to the saddle tray Folding motor drive circuitOperates the folding Stop Not usedAdditional folding motor drive circuit Operates the additional foldingCovers Stationary trayMovable tray Movable traySaddle tray Leveling armRemove 1 screw on the upper side of the front rail cover ConnectorControl panel unit Saddle trayFront cover Front upper cover MJ-1104 Front lower cover MJ-1104Front lower cover Rear cover Access coverHandle cover / Cover lock bracket Finisher cableSaddle access cover Right upper coverRelay guide / Feeding discharge brush / Right cover Clamp Left upper coverRemove 3 screws, and then take off the left upper cover HookFront rail Front rail cover / Rear rail coverTake off the movable tray.  P.4-2 B Movable tray CoverRelay ConnectorGrate-shaped guide Shutter HookGuide Left lower cover Left lower cover MJ-1103Grate-shaped Clamp HarnessCover Left lower cover MJ-1104Front foot cover / Rear foot cover Front foot coverClamp Units Finisher sectionJunction box unit If boardDisconnect the connector of the front cover switch BeltBuffer unit Rear rail guideEntrance motor Remove 4 screws, and then take off the buffer unit Buffer unitPaper pusher plate Buffer guide Disconnect the connector of the buffer tray guide motor Connector Buffer tray guide motorBuffer unit-1 Relay Connector Cramp Take off the belt of the buffer roller drive motorFinishing tray unit PlateBuffer unit-1 Belt BushingClip SpringBelt Pin Bushing Clips Transport roller pulley-3 Protrusion StaplerFlexible cable Staple carrierMovable tray shift motor unit Sensor rail Sensor railMeasure Bracket BushingShift motor unit SDL board Units Saddle section MJ-1104Saddle unit Table beneathShaft FrameSupport Switchback unit Paper holding unit Rear bracket Support Bracket Front bracketPaper holding unit Side alignment unit Saddle stapler unitRemove 4 screws and take off the upper sta Pler frame assemblyInstall the jig on the hole of the lower sta Pler frame Upper staplerFront saddle stapler Fold plateMylar Remove one clip and then remove the bush Ing Binding wireFolding drive unit Bushing ClipSpring Folding drive unit Remove one clip and then remove the pulley and pinPin Pulley Scale Mark Gear bracketEFS unit WireRelay connector ClanpAccess lever Rear bracketEFS jam Stacker unit Stacker unitBoard Rollers Finisher sectionFeeding roller Front bracket Junction box upper Transport guideJam access lever Remove one screw, and then sensor bracket of feeding sensorSensor Pulley Junction rollerKnob Pin GearJunction roller Remove 3 screws, and then take off the transport guideClip ScrewTake off the arm by pulling it out upward ArmCatching pad Arm Arm linkage portion Rear alignment plate Front pull-in guideJig Rear pull-in guide Rear finishing tray coverPaddle shaft Rear Pull-in guide FrontFront transport roller / Rear transport roller Rear transport roller Entrance roller Front transport rollerPulley Bushing Rear transport roller Remove 1 E-ring. Then remove 1 pulley Remove 1 E-ring, and then slide 1 bushingThen take off the entrance roller Bushing and 1 pin from the entrance rollerStack transport roller-1 Rear finishing tray coverStack transport roller-2 Buffer roller Buffer tray guide motorRemove 2 screws, and then take off the rear side frame Buffer roller drive motorRear side Buffer roller Front buffer roller guideSpacer Take off the lift guide from the buffer rollerRear buffer roller guide Lift guideUpper exit roller / Upper exit roller guide When installing the front and rear stationaryTions where the gap between the trailing Tray transport guides, fix them at the posiUpper exit roller guide Remove 4 screws of the upper exit roller guideRemove 5 E-rings, 1 gear, 1 pin, 1 actuator and 2 bushings Upper exit rollerSwitchback Switchback transport rollerFeed knob Bushing Assembly Belt Rollers Saddle section MJ-1104Ejecting roller Assisting rollerBelt Clip BushingBushing Pin Remove the 2 springsSpring Ejecting roller Bushing ArmUpper folding roller / Lower folding roller Remove 2 E-rings and take off the 2 bearingBearing Pin Remove 1 E-rings and take off the gear and pinJam release lever Upper folding roller BearingLower transport guide Exit rollerJam release lever Lower folding roller Clip Bushing Exit rollerRemove 2 screws, and then remove the motor damper Motor Finisher sectionEntrance motor M1 Buffer tray guide motor M2Paddle motor M3 Buffer roller drive motorM4Rear alignment motor M6 Front alignment motor Clamp Relay connectorFront alignment motor M5 Transport motor M7Stack transport motor M8 Shaft Gear PinRemove 2 screws and then take off the bracket Stapler unit shift motor M9Shift motor Relay Connector ClampPaper pusher arm motorM10 Take off the stationary tray.  P.4-1 a Stationary trayAssembly Exit motor M11Exit motor Movable tray shift motor Sensor rail Movable tray shift motor Stacker Motor Saddle section MJ-1104Stacker motor M14 Motor bracket GearUpper safety cover Side alignment motor M15Stacker Motor Clamp Saddle transport motor M16 Remove 2 screws, and then take off the motor bracketMotor bracket Folding motor M17 Take off the belt of folding motorRemove 2 screws and take off the folding motor Clamp Binding wire Additional folding motor M20Solenoid Shutter clutch CLT1Paper exit guide clutch CLT2 Folding blade clutch CLT3 ProtectionPaper holding clutch CLT4 MJ-1104 Catching solenoid SOL1Take off the junction box unit  P.4-13 a Junction box unit Solenoid sensor unit Remove 2 screws, and then take off the catching solenoidBuffer roller lift solenoid SOL2 / Patting solenoid SOL3 DamperGate solenoid SOL4 Buffer roller lift solenoid Patting solenoidRemove 3 screws, and then take off Remove the spring Scale Bracket Bracket Gate flap Transport path switching solenoid SOL5 MJ-1104Remove 2 screws, and then take off the gate solenoid Shaft of the entrance rollerBelt Binding wire Arm Transport path switching solenoid Surface Assisting roller solenoid SOL6 MJ-1104 Stacker guideRelay Release the latch, and then take off the entrance sensor Sensors / Switches Finisher sectionEntrance sensor S1 Transport sensor S2Release the latch, and then take off the transport sensor Paddle home position sensor S3FIN board bracket Shutter opening Shutter opening / closing sensor S4Buffer tray home position sensor S5 Closing sensorBuffer tray home position sensor Paper pusher cam Paper pusher home position sensor S6Front alignment plate home position sensor S7 Paper pusher plateRear alignment Rear alignment plate home position sensor S8Stack exit belt home position sensor S9 Plate home position sensorTake off the belt from the stack transport motor Stapler unit home position sensor S10 Stapler interference sensor S11 / ActuatorStack exit belt Home position sensor Take off the finishing unit  P.4-19 D Finishing tray unit Remove the clip, and then take off the sta- pler base frameFinishing tray paper detection sensor S12 Remove 3 screws, and then take off the frontFront alignment plate guide Sensor rail Movable tray paper-full sensor S16 Movable tray paper exist sensor S17Stationary tray paper-full sensor S18 Feeding sensor S22 Spacer Actuator Stationary tray paper-full sensorFeeding sensor Release the latch, and then take off the feed- ing sensorMovable tray shift motor sensor S23 Movable tray shift motor sensorConnection sensor S25 Front cover switch SW1Remove 2 screws, and then take off the front cover switch Connection sensorStationary tray opening/closing switch SW2 Spring Belt tension armRemove 4 screws, and then take off the switch bracket Stapler interference switch SW3Switch bracket Remark Connection switch SW4Remove 4 screws, and then take off the upper saddle cover Upper saddle coverRemove 2 screws, and then take off the con Nection switch Connection switchSensors / Switches Saddle section MJ-1104 Junction box paper detection sensor S26Transport path-2 sensor S27 Transport path-3 sensor S28 Ejecting roller sensor S29 Stacker paper detection sensor S30 Stacker paper detection sensorSaddle tray paper detection sensor S32 Exit sensor S31Release the latch, and then take off the exit sensor Exit sensorStacker guide Stacker home position sensor S33Folding motor encoder sensor S34 Folding motorFolding blade home position sensor S35 Side alignment home position sensor S36Folding carrier to the center Paper holding home position sensor S38Additional folding home position sensor S39 Sensor bracketExit transport sensor Exit transport sensor S41Additional folding motor encoder sensor S42 Additional folding motor encoder sensorSaddle unit opening/closing switch Saddle unit opening/closing switch SW5Connector and take off the sensor bracket Remove 2 screws, and then disconnectPC Boards / Discharge Brush Finisher control PC board FIN boardRemove 4 screws, and then take off the FIN board Interface PC board I/F board Remove 4 screws, and then take off the I/F boardSaddle control PC board SDL board Mylar Front stationary trayDischarge brush Rear stationary trayReleased the driving gear of the movable tray Procedure for lowering the movable traySince the insertion of the screwdriver has Stationary trayAdjusting the Alignment Position Adjusting for A4 size paper Adjusting for LT size paperB5 paper Vertical Adjustment sheet RemarksButton1 Button2 Number of Blinking Adjustment Value Adjusting the Stapling Position LED3 LED2 Stapling/folding position adjustment in saddle unit SamplePhenomenon Contents Adjustment Folding position adjustment Number of blinking Adjustment value Stapling position adjustment Number of blinking Adjustment value Saddle Stitch Skew Adjustment EA10 Transport delay jam paper not inserted Paper Transport JamPaper jam in entrance section EA60 Early arrival jam CB10 Entrance motor M1 abnormalityPaper jam in buffer unit-1 EA20 Paper transport jam in Finisher entrance sensorTroubleshooting EA28 Paper transport jam in Finisher paper holding delay Paper jam in buffer unit-2EA31 Transport path paper remaining jam in Finisher ED16 Buffer tray home position error Paper jam in finishing tray section CB12 Buffer roller drive motor M4 abnormalityCB14 Paper pusher arm motor M10 abnormality ED13 Front alignment plate home position error ED14 Rear alignment plate home position errorED15 Paddle home position error EA70 Stack exit belt home position error CC41 Paper pusher cam home position abnormality EA32 Exit paper remaining jamPaper jam in movable tray section CB31 Movable tray paper-full detection errorED12 Shutter home position error CB30 Movable tray shift motor M12 abnormalityEA40 Cover open error EA90 Saddle unit open error MJ-1104Cover open jam Troubleshooting EAA0 Paper Transport Jam in Saddle Stitch Section MJ-1104Paper jam in Saddle Stitch Finisher transport section Paper remaining in Saddle Stitch FinisherEAB0 Paper transport jam in Saddle Stitch FinisherEAB1 EF14 Saddle exit jamShort paper jam in Saddle Stitch Finisher EF13 Saddle unit paper holding home position detection error Paper jam in side alignment section Paper jam in stack transport sectionEF20 Saddle stacker jam Troubleshooting Paper jam in folding section EF19 Saddle Stitch Finisher paper folding jamPaper jam in additional folding section EA50 Other ErrorsStapler related error Stapling jamCB51 Stapler shift home position error CB60 Stapler unit shift motor M9 abnormalityEF12 Rear saddle staple error Saddle Stitch Finisher stapler related error MJ-1104EF11 Front saddle staple error CBA0 Front saddle stapler home position errorCommunication Related Error CBB0 Rear saddle stapler home position errorWhen MJ-6102 is connected Memory error CB81 Flash ROM abnormality CB91 Saddle flash ROM abnormalityMaintenance and Inspection Points Front side Rear sideCleaning Lubrication/Coating Replacement Operation check Symbols used in the checklistPreventive Maintenance Checklist Items to check Cleaning Lubrication Replacement OperationBuffer tray shaft Finishing tray shaft Rack gear EFS carrier shaft Connector Mark for ROM Firmware UpdateUpdate of CNV board Installation directionDownload jig Update of FIN board Preventive Maintenance PM / Firmware Update Update of SDL board Download jigPreventive Maintenance PM / Firmware Update Preventive Maintenance PM / Firmware Update Harness Diagram Finisher control PC boardElectric Circuit Interface PC board Opening/closing switch Saddle control PC boardCircuit Diagram Finisher control PC board 1. Circuit DiagramCircuit Diagram Circuit Diagram Circuit Diagram Circuit Diagram Circuit Diagram Circuit Diagram Circuit Diagram Circuit Diagram Circuit Diagram Circuit Diagram Circuit Diagram Interface PC board 1. Circuit Diagram Circuit Diagram Saddle control PC board 1. Circuit Diagram 2008, 2009 Toshiba TEC Corporation All rights reserved Circuit Diagram 2008, 2009 Toshiba TEC Corporation All rights reserved Circuit Diagram 2008, 2009 Toshiba TEC Corporation All rights reserved Circuit Diagram Circuit Diagram Circuit Diagram Circuit Diagram Circuit Diagram Circuit Diagram Electric Circuit PC board Finisher controller PC board Interface PC boardSaddle control PC board Electric Circuit Ver.03 Ver.02Ver.01 Revision Record