Ver.03, Ver.02, Ver.01 | Toshiba MJ-1103, MJ-1104 guide

REVISION RECORD

Ver.03

	Ver.03 <2009.06.30>
Page	Contents
4	A general precaution has been added.

4-97	Fig. 4-275 has been added.

4-98	Fig. 4-276 has been added.
	Notes are deleted.
7-2	The part number of Molykote has been changed.
7-5	The part number of Molykote has been changed.
8-1 to 8-4	The pin numbers and signal names are added to the harness diagrams.

Ver.02

	Ver.02 <2009.02.02>
Page	Contents
4-32	Removal of fold plate has been added.
8-3 to 8-14	The circuit diagrams from Fig. 8-4 to Fig. 8-15 have been changed.

Ver.01

	Ver.01 <2008.11.28>
Page	Contents
1-5	The description of "Unlimited mode" has been deleted. (Error Correction)

2-9 to 2-12	The page and item number in the parts list have been added.

4-31	The part number and part name for jig have been changed.

5-1	The description of Fig. 5-1 has been added.
	The illustration in Fig. 5-1 has been changed.
	Fig. 5-2 has been deleted.
5-4	The description of Fig. 5-4 has been added.
	The illustration in Fig. 5-4 has been changed.
	Fig. 5-6 has been deleted.
5-8	The description of Fig. 5-12 has been added.
	The illustration in Fig. 5-12 has been changed.
	Fig. 5-15 has been deleted.
5-10	The description of Fig. 5-14 has been added.
	The illustration in Fig. 5-14 has been changed.
	Fig. 5-18 has been deleted.
5-12	"5.4 Saddle Stitch Skew Adjustment" has been added.

7-6	The title for "7.2.1" has been changed. (Error Correction)

7-7	The illustration in Fig. 7-11 has been changed.

8-1 to 8-29	The illustrations in Fig. 8-1 to Fig. 8-30 have been changed.

© 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved	MJ-1103/1104
	REVISION RECORD

1

Image 279

Toshiba MJ-1103, MJ-1104 service manual Ver.03, Ver.02, Ver.01

Contents

MJ-1103/1104 Trademarks Page Page Contents Paper jam in movable tray section Saddle Stitch Finisher stapler related error MJ-1104 Specifications SPECIFICATIONS, Accessory and Consumables Height Finisher section Common for MJ-1103/1104Stacking Type Facedown Stacking Height with Stationary Tray Paper Size Paper Size A4, B5, LT, 8.5SQ, 16K A3, A4-R, B4, FOLIO, LD, LG, LT-R 91 105g/m2 Paper Saddle stitch section MJ-1104Thick paper cover included 64 80g/m 2 Paper 81 90g/m 2 Paper 91 105g/m 2 Paper Accessory ConsumablesMJ-1103 MJ-1104 Main Components General Description Units Sectional View Finisher section B-1 Front side view Paper exit guide clutchGate solenoid Rear side view Saddle section C-1 Front side view Paper holding damper M16 M17M14 Transport roller Electric Parts Layout S20 SOL2 M10 CLT2 M12 M2M13 S19 Symbols and Functions of Various Components Symbol Name Function RemarksMotors Saddle section MJ-1104 Electromagnetic spring clutches Saddle section MJ-1104 Solenoids Finisher section Common for MJ-1103/1104Solenoids Saddle section MJ-1104 P11-I20 7 Fig For the stapling operation Stapler home position sensor Sensors and switches Saddle section MJ-1104 PC board Finisher section Common for MJ-1103/1104PC board Saddle section MJ-1104 Finisher section Diagram of Signal Blocks ROM Saddle section Equipment TxD Converter RxD Finisher PC board Description of Interface SignalsEquipment connection switch Connected 24V power supplied Sent data transmitted from the Equipment to the Finisher General Description Basic Operations Description of Operations Fold unit Stacker EFS unit Saddle tray Junction box Side alignment Unit Junction box paper detection sensor Junction Box Simple Stack Mode Finisher paper feeding sectionGate flap Entrance roller Gate solenoid Stationary Tray roller Entrance sensor Exit motor Paper exit to the stationary tray Paper exit to the movable tray Movable tray position Operation of Movable Tray Position-C sensor Paper transport section Job offset stack mode / Staple stack mode Paper pushing plate Catching pad Mulch-active drop mechanism sectionPaper pusher home position sensor Paper pushing arm motor Description of Operations Stapler interference Stapler interference switchBundle Job Offset Operation Stapling Operation Paper exiting operation Stack transport roller-2 Paper exit beltClutch Saddle stitch feeding section Operation in the saddle stitch section Side alignment Stack transport Stapling Paper holding Folding Exit transport sensor Folding roller Folding motor encoder sensor Additional folding / exiting Transport sensor ON? Flow ChartSimple stack mode Exit motor on Bundle job offset mode/ stapling stack mode Saddle transport motor on Center-binding modeEntrance motor on Feeding Sensor ON? Motor rotation Remarks Description Of CircuitFinishier section Buffer roller drive circuit By the paper pushing plate Paper pushing arm motor drive circuit Buffer tray guide motor drive circuit Guide is closedGuide is opened Rear alignment plate is closed Front / rear alignment motor drive circuitFront alignment plate is closed Front alignment plate is opened Stack transport motor drive circuit Paper is pulled Entrance motor drive circuit Exit motor drive circuit Paper is transported to the stationary trayOr buffer tray Stapler unit shift motor drive circuit Stapler unit is shifted to the front sideStapler unit is shifted to the rear side Transport motor drive circuit Paper is transported to the finishing posiTion Eliminates backlash Paddle motor drive circuitPaper is pulled into the finishing position Then pushed off Stop Movable tray shift motor drive circuitMovable tray unit is shifted to the lower side Movable tray unit is shifted to the upper side IC22 Reset circuitRecovery operation Stapler motor drive circuit Position Saddle sectionStacker motor drive circuit Stacker is moved to the stapling Open the jog Side alignment motor drive circuitPaper is aligned to fix their side Ways deviation with a jog moved Only when the stapler operates abnormally Front / Rear saddle stapler motor drive circuitInitial operation At a transport speed 400 mm/s or higher Saddle transport motor drive circuitPaper is transported At a transport speed lower than 200 mm Stop Not used Folding motor drive circuitOperates the folding Paper is exited to the saddle tray Operates the additional folding Additional folding motor drive circuit Stationary tray Covers Leveling arm Movable traySaddle tray Movable tray Saddle tray ConnectorControl panel unit Remove 1 screw on the upper side of the front rail cover Front cover Front upper cover MJ-1104 Front lower cover MJ-1104Front lower cover Finisher cable Access coverHandle cover / Cover lock bracket Rear cover Saddle access cover Right upper coverRelay guide / Feeding discharge brush / Right cover Hook Left upper coverRemove 3 screws, and then take off the left upper cover Clamp Cover Front rail cover / Rear rail coverTake off the movable tray.  P.4-2 B Movable tray Front rail Shutter Hook ConnectorGrate-shaped guide Relay Clamp Harness Left lower cover Left lower cover MJ-1103Grate-shaped Guide Front foot cover Left lower cover MJ-1104Front foot cover / Rear foot cover Cover If board Units Finisher sectionJunction box unit Clamp Belt Disconnect the connector of the front cover switch Buffer unit Rear rail guideEntrance motor Remove 4 screws, and then take off the buffer unit Buffer unitPaper pusher plate Buffer guide Disconnect the connector of the buffer tray guide motor Connector Buffer tray guide motorBuffer unit-1 Take off the belt of the buffer roller drive motor Relay Connector Cramp Finishing tray unit PlateBuffer unit-1 Spring BushingClip Belt Belt Pin Bushing Clips Transport roller pulley-3 Staple carrier StaplerFlexible cable Protrusion Movable tray shift motor unit Sensor rail Sensor railMeasure Bracket BushingShift motor unit Table beneath Units Saddle section MJ-1104Saddle unit SDL board Shaft FrameSupport Switchback unit Paper holding unit Rear bracket Support Bracket Front bracketPaper holding unit Saddle stapler unit Side alignment unit Upper stapler Pler frame assemblyInstall the jig on the hole of the lower sta Pler frame Remove 4 screws and take off the upper sta Front saddle stapler Fold plateMylar Bushing Clip Binding wireFolding drive unit Remove one clip and then remove the bush Ing Scale Mark Gear bracket Remove one clip and then remove the pulley and pinPin Pulley Spring Folding drive unit Clanp WireRelay connector EFS unit Access lever Rear bracketEFS jam Stacker unit Stacker unit Front bracket Junction box upper Transport guide Rollers Finisher sectionFeeding roller Board Jam access lever Remove one screw, and then sensor bracket of feeding sensorSensor Pin Gear Junction rollerKnob Pulley Screw Remove 3 screws, and then take off the transport guideClip Junction roller Take off the arm by pulling it out upward ArmCatching pad Arm Arm linkage portion Front pull-in guide Rear alignment plate Rear finishing tray cover Jig Rear pull-in guide Rear Pull-in guide Front Paddle shaft Front transport roller / Rear transport roller Rear transport roller Entrance roller Front transport rollerPulley Bushing Rear transport roller Bushing and 1 pin from the entrance roller Remove 1 E-ring, and then slide 1 bushingThen take off the entrance roller Remove 1 E-ring. Then remove 1 pulley Rear finishing tray cover Stack transport roller-1 Stack transport roller-2 Buffer tray guide motor Buffer roller Remove 2 screws, and then take off the rear side frame Buffer roller drive motorRear side Front buffer roller guide Buffer roller Lift guide Take off the lift guide from the buffer rollerRear buffer roller guide Spacer Tray transport guides, fix them at the posi When installing the front and rear stationaryTions where the gap between the trailing Upper exit roller / Upper exit roller guide Upper exit roller Remove 4 screws of the upper exit roller guideRemove 5 E-rings, 1 gear, 1 pin, 1 actuator and 2 bushings Upper exit roller guide Rollers Saddle section MJ-1104 Switchback transport rollerFeed knob Bushing Assembly Belt Switchback Clip Bushing Assisting rollerBelt Ejecting roller Ejecting roller Bushing Arm Remove the 2 springsSpring Bushing Pin Upper folding roller / Lower folding roller Remove 2 E-rings and take off the 2 bearingBearing Bearing Remove 1 E-rings and take off the gear and pinJam release lever Upper folding roller Pin Clip Bushing Exit roller Exit rollerJam release lever Lower folding roller Lower transport guide Buffer tray guide motor M2 Motor Finisher sectionEntrance motor M1 Remove 2 screws, and then remove the motor damper Buffer roller drive motorM4 Paddle motor M3 Transport motor M7 Front alignment motor Clamp Relay connectorFront alignment motor M5 Rear alignment motor M6 Shaft Gear Pin Stack transport motor M8 Stapler unit shift motor M9 Remove 2 screws and then take off the bracket Take off the stationary tray.  P.4-1 a Stationary tray Relay Connector ClampPaper pusher arm motorM10 Shift motor Assembly Exit motor M11Exit motor Movable tray shift motor Sensor rail Movable tray shift motor Motor bracket Gear Motor Saddle section MJ-1104Stacker motor M14 Stacker Upper safety cover Side alignment motor M15Stacker Motor Clamp Saddle transport motor M16 Remove 2 screws, and then take off the motor bracketMotor bracket Folding motor M17 Take off the belt of folding motorRemove 2 screws and take off the folding motor Additional folding motor M20 Clamp Binding wire Solenoid Shutter clutch CLT1Paper exit guide clutch CLT2 Protection Folding blade clutch CLT3 Paper holding clutch CLT4 MJ-1104 Catching solenoid SOL1Take off the junction box unit  P.4-13 a Junction box unit Damper Remove 2 screws, and then take off the catching solenoidBuffer roller lift solenoid SOL2 / Patting solenoid SOL3 Solenoid sensor unit Buffer roller lift solenoid Patting solenoid Gate solenoid SOL4 Remove 3 screws, and then take off Remove the spring Scale Bracket Shaft of the entrance roller Transport path switching solenoid SOL5 MJ-1104Remove 2 screws, and then take off the gate solenoid Bracket Gate flap Belt Binding wire Arm Transport path switching solenoid Surface Assisting roller solenoid SOL6 MJ-1104 Stacker guideRelay Transport sensor S2 Sensors / Switches Finisher sectionEntrance sensor S1 Release the latch, and then take off the entrance sensor Release the latch, and then take off the transport sensor Paddle home position sensor S3FIN board bracket Closing sensor Shutter opening / closing sensor S4Buffer tray home position sensor S5 Shutter opening Buffer tray home position sensor Paper pusher plate Paper pusher home position sensor S6Front alignment plate home position sensor S7 Paper pusher cam Plate home position sensor Rear alignment plate home position sensor S8Stack exit belt home position sensor S9 Rear alignment Take off the belt from the stack transport motor Stapler unit home position sensor S10 Stapler interference sensor S11 / ActuatorStack exit belt Home position sensor Remove 3 screws, and then take off the front Remove the clip, and then take off the sta- pler base frameFinishing tray paper detection sensor S12 Take off the finishing unit  P.4-19 D Finishing tray unit Front alignment plate guide Sensor rail Movable tray paper-full sensor S16 Movable tray paper exist sensor S17Stationary tray paper-full sensor S18 Spacer Actuator Stationary tray paper-full sensor Feeding sensor S22 Movable tray shift motor sensor Release the latch, and then take off the feed- ing sensorMovable tray shift motor sensor S23 Feeding sensor Connection sensor Front cover switch SW1Remove 2 screws, and then take off the front cover switch Connection sensor S25 Spring Belt tension arm Stationary tray opening/closing switch SW2 Remove 4 screws, and then take off the switch bracket Stapler interference switch SW3Switch bracket Upper saddle cover Connection switch SW4Remove 4 screws, and then take off the upper saddle cover Remark Connection switch Remove 2 screws, and then take off the con Nection switch Sensors / Switches Saddle section MJ-1104 Junction box paper detection sensor S26Transport path-2 sensor S27 Transport path-3 sensor S28 Ejecting roller sensor S29 Stacker paper detection sensor Stacker paper detection sensor S30 Exit sensor Exit sensor S31Release the latch, and then take off the exit sensor Saddle tray paper detection sensor S32 Folding motor Stacker home position sensor S33Folding motor encoder sensor S34 Stacker guide Side alignment home position sensor S36 Folding blade home position sensor S35 Sensor bracket Paper holding home position sensor S38Additional folding home position sensor S39 Folding carrier to the center Additional folding motor encoder sensor Exit transport sensor S41Additional folding motor encoder sensor S42 Exit transport sensor Remove 2 screws, and then disconnect Saddle unit opening/closing switch SW5Connector and take off the sensor bracket Saddle unit opening/closing switch PC Boards / Discharge Brush Finisher control PC board FIN boardRemove 4 screws, and then take off the FIN board Remove 4 screws, and then take off the I/F board Interface PC board I/F board Saddle control PC board SDL board Rear stationary tray Front stationary trayDischarge brush Mylar Stationary tray Procedure for lowering the movable traySince the insertion of the screwdriver has Released the driving gear of the movable tray Adjusting for A4 size paper Adjusting for LT size paper Adjusting the Alignment Position B5 paper Vertical Adjustment sheet RemarksButton1 Button2 Number of Blinking Adjustment Value Adjusting the Stapling Position LED3 LED2 Sample Stapling/folding position adjustment in saddle unit Phenomenon Contents Adjustment Folding position adjustment Number of blinking Adjustment value Stapling position adjustment Number of blinking Adjustment value Saddle Stitch Skew Adjustment EA10 Transport delay jam paper not inserted Paper Transport JamPaper jam in entrance section CB10 Entrance motor M1 abnormality EA60 Early arrival jam EA20 Paper transport jam in Finisher entrance sensor Paper jam in buffer unit-1 Troubleshooting EA28 Paper transport jam in Finisher paper holding delay Paper jam in buffer unit-2EA31 Transport path paper remaining jam in Finisher ED16 Buffer tray home position error Paper jam in finishing tray section CB12 Buffer roller drive motor M4 abnormalityCB14 Paper pusher arm motor M10 abnormality ED14 Rear alignment plate home position error ED13 Front alignment plate home position error ED15 Paddle home position error EA70 Stack exit belt home position error EA32 Exit paper remaining jam CC41 Paper pusher cam home position abnormality CB30 Movable tray shift motor M12 abnormality CB31 Movable tray paper-full detection errorED12 Shutter home position error Paper jam in movable tray section EA40 Cover open error EA90 Saddle unit open error MJ-1104Cover open jam Troubleshooting Paper remaining in Saddle Stitch Finisher Paper Transport Jam in Saddle Stitch Section MJ-1104Paper jam in Saddle Stitch Finisher transport section EAA0 Paper transport jam in Saddle Stitch Finisher EAB0 EAB1 EF14 Saddle exit jamShort paper jam in Saddle Stitch Finisher EF13 Saddle unit paper holding home position detection error Paper jam in side alignment section Paper jam in stack transport sectionEF20 Saddle stacker jam Troubleshooting EF19 Saddle Stitch Finisher paper folding jam Paper jam in folding section Paper jam in additional folding section Stapling jam Other ErrorsStapler related error EA50 CB60 Stapler unit shift motor M9 abnormality CB51 Stapler shift home position error CBA0 Front saddle stapler home position error Saddle Stitch Finisher stapler related error MJ-1104EF11 Front saddle staple error EF12 Rear saddle staple error Communication Related Error CBB0 Rear saddle stapler home position errorWhen MJ-6102 is connected Memory error CB91 Saddle flash ROM abnormality CB81 Flash ROM abnormality Front side Rear side Maintenance and Inspection Points Items to check Cleaning Lubrication Replacement Operation Symbols used in the checklistPreventive Maintenance Checklist Cleaning Lubrication/Coating Replacement Operation check Buffer tray shaft Finishing tray shaft Rack gear EFS carrier shaft Installation direction Firmware UpdateUpdate of CNV board Connector Mark for ROM Download jig Update of FIN board Preventive Maintenance PM / Firmware Update Download jig Update of SDL board Preventive Maintenance PM / Firmware Update Preventive Maintenance PM / Firmware Update Finisher control PC board Harness Diagram Electric Circuit Interface PC board Saddle control PC board Opening/closing switch Finisher control PC board 1. Circuit Diagram Circuit Diagram Circuit Diagram Circuit Diagram Circuit Diagram Circuit Diagram Circuit Diagram Circuit Diagram Circuit Diagram Circuit Diagram Circuit Diagram Circuit Diagram Circuit Diagram Interface PC board 1. Circuit Diagram Circuit Diagram Saddle control PC board 1. Circuit Diagram 2008, 2009 Toshiba TEC Corporation All rights reserved Circuit Diagram 2008, 2009 Toshiba TEC Corporation All rights reserved Circuit Diagram 2008, 2009 Toshiba TEC Corporation All rights reserved Circuit Diagram Circuit Diagram Circuit Diagram Circuit Diagram Circuit Diagram Circuit Diagram Electric Circuit Finisher controller PC board Interface PC board PC board Saddle control PC board Electric Circuit Ver.03 Ver.02Ver.01 Revision Record