Baldor GLC125, GLC35, GLC80, GLC50 manual Limited Warranty, Warranty Period, Labor Parts

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Section 2

General Information

Thank you for purchasing your Baldor Generator Set. This manual contains information you need to safely and efficiently install and operate your generator set. During the preparation of this manual every effort was made to ensure the accuracy of its contents. This manual describes only very basic engine information. A separate owner’s manual for the engine is supplied with this unit for your use. Please refer to the engine manual for information relative to engine operation, maintenance, recommendations and additional safety warnings.

Copyright Baldor 2004. All rights reserved.

This manual is copyrighted and all rights are reserved. This document may not, in whole or in part, be copied or reproduced in any form without the prior written consent of Baldor Electric Company, Inc.

Baldor Generators have earned the reputation of being high quality and dependable. We take pride in this fact and continue to keep our quality standards high on our list of priorities. We are also constantly researching new technological ideas to determine if they could be used to make our generator sets even better.

Baldor makes no representations or warranties with respect to the contents hereof and specifically disclaims any implied warranties of fitness for any particular purpose. The information in this document is subject to change without notice. Baldor assumes no responsibility for any errors that may appear in this document.

Limited Warranty

Baldor Generators will replace or repair free of charge any part or parts of the generator of their manufacture that are defective in workmanship and materials for a period of time as set forth in the Warranty Period chart below. All Baldor products requiring warranty service shall be transported or shipped freight pre–paid, at the risk of the party requiring warranty service, to a Baldor Generator repair facility, or to Baldor Generators

Department in Oshkosh, Wisconsin. Written notification of the alleged defect in addition to a description of the manner in which the Baldor generator is used, and the name, address and telephone number of the party requiring warranty service must be included. Baldor is not responsible for removal and shipment of the Baldor product to the service center or for the reinstallation of the Baldor product upon its return to the party requiring warranty service. Problems with Baldor products can be due to improper maintenance, faulty installation, non–Baldor additions or modifications, or other problems not due to defects in Baldor workmanship or materials. If a Baldor Generator repair facility determines that the problem with a Baldor product is not due to defects in Baldor workmanship or materials, then the party requesting warranty service will be responsible for the cost of any necessary repairs.

EXCEPT FOR THE EXPRESSED WARRANTY SET FORTH ABOVE, BALDOR GENERATORS DISCLAIMS ALL OTHER EXPRESSED AND IMPLIED WARRANTIES INCLUDING THE IMPLIED WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE AND MERCHANTABILITY. NO OTHER WARRANTY, EXPRESSED OR IMPLIED, WHETHER OR NOT SIMILAR IN NATURE TO ANY OTHER WARRANTY PROVIDED HEREIN, SHALL EXIST WITH RESPECT TO THE GOODS SOLD UNDER THE PROVISIONS OF THESE TERMS AND CONDITIONS. ALL OTHER SUCH WARRANTIES ARE HEREBY EXPRESSLY WAIVED BY THE BUYER. UNDER NO CIRCUMSTANCES SHALL BALDOR GENERATORS BE LIABLE OR RESPONSIBLE IN ANY MANNER WHATSOEVER FOR ANY INCIDENTAL, CONSEQUENTIAL OR PUNITIVE DAMAGES, OR ANTICIPATED PROFITS RESULTING FROM THE DEFECT, REMOVAL, REINSTALLATION, SHIPMENT OR OTHERWISE. This is the sole warranty of Baldor Generators and no other affirmations or promises made by Baldor Generators shall be deemed to create an expressed or implied warranty. Baldor Generators has not authorized anyone to make any representations or warranties other than the warranty contained herein.

Warranty Period

 

 

 

 

 

Generator Series

Labor*

Parts

Portable Products

1 Year

3 Years

(Premier, Powerchief, DG Series, K Series)

 

 

Towable Products (TS)

1 Year or 3,000 Hours

3 Years or 3,000 Hours

 

Whichever comes first

Whichever comes first

3600 RPM Standby Systems

1 Year or 1,000 Hours

3 Years or 1,000 Hours

(Some AE Models)

Whichever comes first

Whichever comes first

1800 RPM Standby Systems

1 Year or 3,000 Hours

3 Years or 3,000 Hours

(Some AE Models, DLC, GLC)

Whichever comes first

Whichever comes first

Industrial Standby Systems

1 Year or 1,000 Hours

2 Years or 1,000 Hours

 

Whichever comes first

Whichever comes first

Industrial Prime Power Systems

1 Year or 1,000 Hours

1 Year or 1,000 Hours

 

Whichever comes first

Whichever comes first

International

1 Year or 1,000 Hours

1 Year or 1,000 Hours

 

Whichever comes first

Whichever comes first

*For products covered under labor coverage, travel expenses will be allowed up to 7 hours straight labor or 300 miles, whichever occurs first and only applies to permanently wired and mounted products (AE, DLC, GLC, IDLC). No warranty registration card is necessary to obtain warranty on Baldor Generators.

You must save the purchase receipt. Proof of purchase, date, serial number and model number will be required for all portable and Towable products to qualify for any warranty consideration.

For all other products, a start–up inspection form/warranty registration must be completed in its entirety and submitted to Baldor Generators within 30 days of start–up to qualify for any warranty consideration.

MN2408

General Information 2-1

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Contents GLC Generator California Proposition 65 Warning Table of Contents Appendix a Generator AC Metering Engine Parameter DisplayRead This Manual Thoroughly Section Product Safety InformationOperation SymbolsOperation Warning Statements Burn Installation Maintenance Product Safety Information MN2408 Labor Parts Limited WarrantyWarranty Period General Information MN2408 Site Planning Installation GuidelinesRoom Air Controls and Transfer SwitchEngine Cooling System Exhaust SystemVibration Isolators Foundation Design Foundation ChecklistSetting The Genset On An Existing Concrete Floor Slab Approximate Weight vs. kW Output Weight Of The GensetCalculate Soil Bearing Load SBL Capacity Designing An Isolated FoundationApproximate Load Bearing Capacities of Various Soil Types Typical Foundation InstallationLevel Of Attenuation Exhaust System Exhaust ChecklistSystem Placement Multi-Engine InstallationsExhaust System Calculations Exhaust Piping Radiator Cooling Cooling System Cooling System ChecklistCooling System Design Engine Mounted Radiator Cooling Heat ExchangerCooling System Determination Remote Radiator Cooling Hot Well Installations11 Valves & Fittings and Fluid Flow in Pipe Other Considerations 13 Coolant Mixture Wind Barrier Air System Air System ChecklistEngine Crankcase Ventilation Transfer Switch Location Transfer Switch Transfer Switch ChecklistBattery Location Battery Starting SystemBattery Cables Battery ChargerGeneral Information MN2408 Generator Lifting When the Generator is installed outdoorsGenerator Mounting Mounting DimensionsVentilation Test Secure the GeneratorGuidelines for Exhaust System Hot Exhaust GassesBackpressure must not exceed 20 of water column Page General Considerations Fuel ConnectionsFuel Consumption Natural and LPG Natural Gas Flow Rate Cubic Feet per Hour per Pipe Length Example Determining Pipe Size for Natural GasNatural Gas Connections LP Gas Flow Rate Cubic Feet per Hour per Pipe Length Example Determining Pipe Size for LPGRating Transfer Switch ConsiderationsThree Phase WYE and Delta Connections Frame Ground Connection Battery Charger ConsiderationsGeneral Wiring Considerations Page GLC125 Recommended Engine Oil and Battery TypePost Installation Checks GLC100Post Installation Checks Programming Keys Run SwitchOn when the OFF Switch is used to stop the engine Operator Control Panel Digital Engine Controller OnlyAutomatic Start/Stop Operator Control PanelManual Start/Stop Automatic Mains Failure AMF Automatic Fault ShutdownLoad Test Push-button Operation Utility Power Failure ConditionsUtility Power Restored Utility Normal ConditionNo Load Test Engine Controller Inputs & Outputs Analog Faults Engine starter motor RunSuch as Fuel Rack Solenoids or electronic governors CrankNormal Are no active faultsAction Description Display Comments Front panel keypad push-buttonOther time delay functions are Vbc Displays the generators output voltage Phase system not applicableGenerator KVA Display Vab Displays the generators output voltageBattery Voltage/Engine Speed Navigation Hints Main Menu Loop Voltage Calibration Procedure Displayed values Repeat for each phaseSpan Calibration Used Engine Temperature & Oil Pressure CalibrationDisplays the type of calibration function Oil PressureConfiguration Data Sheet Main Menu Loop Parameters Battery Voltage Fault Name Input Analog198 F Alarm Parameter Setting Volts A-BEngine Control Connections 10 Analog Operator Control Panel Operator Control Panel Analog Engine Controller Only11 9957N Analog Engine Controller Connections 12 A121H Analog Engine Controller Connections Garretson Model KN Fuel Valve Considerations General ServiceInstallation Engine Section Troubleshooting and MaintenanceGeneral Troubleshooting Guide Problems and SolutionsTroubleshooting Guide Digital Controller Only Speed Troubleshooting Guide Analog Controller OnlyVerify the adjustments. Replace controller if failed DIODE, 1N5408 Part numberLAMP, #67, 12 Volt Replacement PartsGLC GLC125 Cable Jam Nut Flywheel Housing Magnetic PickupFLA GLC Circuit Breaker & Electrical DataGLC Data 259 300 MN2408 Series GLC A-7 144 150 GLC Wire Size Figure A-2 Customer Interface Connection Diagram MN2408 Series GLC A-11 Figure A-4 Single Phase w/o Breaker Connection Diagram Figure A-5 Single Phase One Breaker Connection Diagram Figure A-6 Single Phase Two Breaker Connection Diagram MN2408 Series GLC A-15 Series GLC MN2408 MN2408 Series GLC A-17 Series GLC MN2408 Figure A-11 Three Phase Connection Diagram Figure A-12 Three Phase Connection Diagram with PMG MN2408 Series GLC A-21 Series GLC MN2408 MN2408 Series GLC A-23 Series GLC MN2408 MN2408 Series GLC A-25 Series GLC MN2408 MN2408 Series GLC A-27 Figure A-20 Control Box Connections with MEC2 Controller Figure A-21 Engine Wiring, Woodward 4.3L GM Figure A-22 Engine Wiring, Woodward 5.7L GM Figure A-23 Engine Wiring, Woodward 8.1L GM Series GLC MN2408 No Load PowerName Address Phone Model Number Job Number Standby ContinuousProper belt alignment and tensions Adjust the AC voltage to match the normal sourceSwitch Are legibleBaldor District Offices Baldor Electric Company MN2408 04 FAR200