Baldor GLC35 Operator Control Panel Analog Engine Controller Only, Analog Operator Control Panel

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Operator Control Panel (Analog Engine Controller Only)

Figure 4-10 Analog Operator Control Panel

Panel Light

 

PANEL LIGHTS

Panel Light

VOLTAGE

HERTZ

AMPERAGE

 

 

 

 

ON

OFF

HIGH TEMPERATURE

 

 

 

 

 

 

PANEL LIGHT

LOW OIL PRESSURE

 

 

 

FUSE

OVERSPEED

 

 

 

 

 

 

 

 

OVERCRANK

 

 

RUN TIME (HOURS)

 

Battery

Engine

Oil Pressure

Volts

Temp

AMMETER

 

 

 

OFF

 

 

 

STOP

3

1

+

MANUAL

AUTO

RUN

START

 

 

 

 

 

2

 

VOLTAGE

 

MASTER

 

 

 

ADJUST

 

CONTROL

Panel Lights switch (On-Off )

Turns on two lamps to illuminate the operator panel.

Panel Light Fuse

Fuse for panel lights.

Master Control switch (Manual Run-Stop - Auto Start) Manual Run - Starts the engine manually.

Stop - Stops the engine and generator.

Auto Start - Starts the engine when the •Remote start" terminals are closed.

Display Lamps

High Temperature - Indicates excessive engine coolant temperature. Low Oil Pressure - Indicates low engine oil pressure.

Overspeed - Indicates engine speed is greater than preset limit. Overcrank - Failure of the engine to start by the end of the crank period

results in an •overcrank" shutdown and alarm indication.

Voltage Adjust

Increase or Decrease the Generator output voltage (displayed on VOLTAGE meter)

AC Voltage meter

Analog display of generator output voltage in RMS volts.

AMMETER switch (3 position)

Off - No current is measured by the Amperage meter.

1 - Phase 1 current is measured by the Amperage meter. 2 - Phase 2 current is measured by the Amperage meter. 3 - Phase 3 current is measured by the Amperage meter.

Amperage meter

Analog display of generator output current in RMS amps.

Hertz meter

Analog display of generator output frequency in Hertz.

Battery Voltage meter

Displays the voltage of the engine starting battery.

Engine Temperature meter

Displays the temperature of the engine coolant.

Oil Pressure meter Displays engine oil pressure.

Run Time (Hours) meter

Total elapsed time indicator of generator set operation.

Operating Procedures The engine–generator controller is designed to start and stop an engine from either a local (“Manual”) or remote (“Automatic”) mode. When a start command is issued, the controller issues a run and crank output signal. The controller then monitors engine speed and when crank disconnect speed is reached, the crank signal is terminated. While the engine accelerates to normal speed, the controller continuously monitors the engines speed signal. Should the engine speed exceed the maximum predetermined setpoint, the overspeed shutdown fault circuit will activate, terminating the run signal.

In addition to overspeed shutdown, the engine controller also monitors many other engine protection circuits and should they be activated, the engine will be stopped and/or alarm initiated. The engine will automatically stop for any shutdown condition, or when the remote and/or local start signal is removed. The engine controller operation includes time delay circuits for normal operating conditions such as start delays, cool down and cranking periods.

4-22 Operation

MN2408

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Contents GLC Generator California Proposition 65 Warning Table of Contents Generator AC Metering Engine Parameter Display Appendix aSection Product Safety Information Read This Manual ThoroughlySymbols OperationOperation Warning Statements Burn Installation Maintenance Product Safety Information MN2408 Labor Parts Limited WarrantyWarranty Period General Information MN2408 Installation Guidelines Site PlanningControls and Transfer Switch Engine Cooling SystemExhaust System Room AirVibration Isolators Foundation Design Foundation ChecklistSetting The Genset On An Existing Concrete Floor Slab Weight Of The Genset Approximate Weight vs. kW OutputDesigning An Isolated Foundation Calculate Soil Bearing Load SBL CapacityTypical Foundation Installation Approximate Load Bearing Capacities of Various Soil TypesExhaust System Exhaust Checklist System PlacementMulti-Engine Installations Level Of AttenuationExhaust System Calculations Exhaust Piping Cooling System Cooling System Checklist Radiator CoolingCooling System Design Engine Mounted Radiator Cooling Heat ExchangerCooling System Determination Hot Well Installations Remote Radiator Cooling11 Valves & Fittings and Fluid Flow in Pipe Other Considerations 13 Coolant Mixture Air System Air System Checklist Wind BarrierEngine Crankcase Ventilation Transfer Switch Transfer Switch Checklist Transfer Switch LocationBattery Starting System Battery LocationBattery Charger Battery CablesGeneral Information MN2408 When the Generator is installed outdoors Generator LiftingMounting Dimensions Generator MountingSecure the Generator Ventilation TestGuidelines for Exhaust System Hot Exhaust GassesBackpressure must not exceed 20 of water column Page General Considerations Fuel ConnectionsFuel Consumption Natural and LPG Natural Gas Flow Rate Cubic Feet per Hour per Pipe Length Example Determining Pipe Size for Natural GasNatural Gas Connections Example Determining Pipe Size for LPG LP Gas Flow Rate Cubic Feet per Hour per Pipe LengthTransfer Switch Considerations RatingThree Phase WYE and Delta Connections Frame Ground Connection Battery Charger ConsiderationsGeneral Wiring Considerations Page Recommended Engine Oil and Battery Type Post Installation ChecksGLC100 GLC125Post Installation Checks Run Switch On when the OFF Switch is used to stop the engineOperator Control Panel Digital Engine Controller Only Programming KeysAutomatic Start/Stop Operator Control PanelManual Start/Stop Automatic Fault Shutdown Automatic Mains Failure AMFUtility Power Failure Conditions Utility Power RestoredUtility Normal Condition Load Test Push-button OperationNo Load Test Engine Controller Inputs & Outputs Analog Faults Run Such as Fuel Rack Solenoids or electronic governorsCrank Engine starter motorAre no active faults Action Description Display CommentsFront panel keypad push-button NormalOther time delay functions are Phase system not applicable Generator KVA DisplayVab Displays the generators output voltage Vbc Displays the generators output voltageBattery Voltage/Engine Speed Navigation Hints Main Menu Loop Voltage Calibration Procedure Displayed values Repeat for each phaseSpan Calibration Engine Temperature & Oil Pressure Calibration Displays the type of calibration functionOil Pressure UsedConfiguration Data Sheet Main Menu Loop Parameters Fault Name Input Analog 198 F AlarmParameter Setting Volts A-B Battery VoltageEngine Control Connections Operator Control Panel Analog Engine Controller Only 10 Analog Operator Control Panel11 9957N Analog Engine Controller Connections 12 A121H Analog Engine Controller Connections Service Garretson Model KN Fuel Valve Considerations GeneralInstallation Section Troubleshooting and Maintenance EngineProblems and Solutions General Troubleshooting GuideTroubleshooting Guide Digital Controller Only Speed Troubleshooting Guide Analog Controller OnlyVerify the adjustments. Replace controller if failed Part number DIODE, 1N5408LAMP, #67, 12 Volt Replacement PartsGLC GLC125 Flywheel Housing Magnetic Pickup Cable Jam NutGLC Circuit Breaker & Electrical Data FLAGLC Data 259 300 MN2408 Series GLC A-7 144 150 GLC Wire Size Figure A-2 Customer Interface Connection Diagram MN2408 Series GLC A-11 Figure A-4 Single Phase w/o Breaker Connection Diagram Figure A-5 Single Phase One Breaker Connection Diagram Figure A-6 Single Phase Two Breaker Connection Diagram MN2408 Series GLC A-15 Series GLC MN2408 MN2408 Series GLC A-17 Series GLC MN2408 Figure A-11 Three Phase Connection Diagram Figure A-12 Three Phase Connection Diagram with PMG MN2408 Series GLC A-21 Series GLC MN2408 MN2408 Series GLC A-23 Series GLC MN2408 MN2408 Series GLC A-25 Series GLC MN2408 MN2408 Series GLC A-27 Figure A-20 Control Box Connections with MEC2 Controller Figure A-21 Engine Wiring, Woodward 4.3L GM Figure A-22 Engine Wiring, Woodward 5.7L GM Figure A-23 Engine Wiring, Woodward 8.1L GM Series GLC MN2408 Power Name Address Phone Model Number Job NumberStandby Continuous No LoadAdjust the AC voltage to match the normal source SwitchAre legible Proper belt alignment and tensionsBaldor District Offices Baldor Electric Company MN2408 04 FAR200