Baldor GLC125, GLC35, GLC80, GLC50 manual Air System Air System Checklist, Wind Barrier

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Air System

Air System Checklist

 

A. Air inlet faces the direction of prevailing winds.

 

B. Air outlet does not face noise sensitive areas without noise attenuating devices.

 

C. All heat loads have been taken into consideration in sizing air flow.

 

D. Gravity louvers face inward for air intake and outward for discharge.

 

E. Where electrically operated ventilation devices are used, power must be present under all

 

operating situations. Be certain these devices are on the emergency circuit.

 

The room in which the generator set is to be installed must have adequate air flow through it to

 

provide combustion air, and remove heat radiated from the engine, exhaust system and

 

generator. See Figure 2-14 for air flow calculations.

 

Figure 2-14 Air Flow Calculations

Radiator Cooling

The engine mounted radiator shown in Figure 2-8. With an engine mounted radiator cooling system, air movement is provided by the engine driven radiator fan. The consultant must design the inlet and outlet duct work and louvers to accommodate the air flow required. The radiator fan is limited in the amount of external static pressure it will tolerate. The maximum air restriction on the discharge side of the radiator is shown under the heading of Cooling System on the Engine Data Sheets. Cooling fan air flow is listed under Engine Data by dry type and water cooled exhaust manifold for 100 °F and 125 °F cooling systems.

The ideal setup for cooling air would be to arrange the inlet or inlets such that relatively clean, cool, dry air is drawn across the electrical switchgear, generator, and engine. The air is then drawn into the radiator fan, and is blown through the radiator and exhausted by duct work outside the building. Air inlets must be sized to minimize air restriction and provide the quantity of air required by the radiator fan, engine combustion air, and any other air exhausts which might be used in the room. On engine mounted radiator cooled systems, the engine mounted fan will handle 0.25” of water column. This is combined intake and exhaust restriction.

The room air intakes must be located so as to minimize drawing exhaust fumes and other outside contaminants into the room. Be very cautious about the location of the engine exhausts in relation to room air intakes. Also, when locating the inlet and outlet, the consultant should consider prevailing winds and noise. Motor operated louvers or properly designed and sized gravity louvers should be used on the air intake and exhaust to minimize static pressure drop.

Electric motorized louvers used with engine mounted radiators should be connected to the standby genset and controlled to open whenever the genset is running. Operable outlet louvers should be temperature actuated on remote radiator or heat exchanger cooled units. Louvers have resistance to air flow. Openings with louvers should be twice the area of an unobstructed opening to provide proper air flow. At times duct work is necessary to provide cooling air for the room, see Figure 2-15. Duct work must be sized and installed according to SMACNA Standards.

Wind Barrier

Wind blowing against air exhaust or intake openings of the genset room must be considered, especially where the radiator and fan are located on the engine. Wind blowing against an exhaust opening creates restriction to the fan. Wind blowing against intake openings can blow open gravity louvers causing low temperature and moisture problems in bad weather.

MN2408

General Information 2-17

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Contents GLC Generator California Proposition 65 Warning Table of Contents Appendix a Generator AC Metering Engine Parameter DisplayRead This Manual Thoroughly Section Product Safety InformationOperation SymbolsOperation Warning Statements Burn Installation Maintenance Product Safety Information MN2408 Limited Warranty Warranty PeriodLabor Parts General Information MN2408 Site Planning Installation GuidelinesRoom Air Controls and Transfer SwitchEngine Cooling System Exhaust SystemFoundation Design Foundation Checklist Setting The Genset On An Existing Concrete Floor SlabVibration Isolators Approximate Weight vs. kW Output Weight Of The GensetCalculate Soil Bearing Load SBL Capacity Designing An Isolated FoundationApproximate Load Bearing Capacities of Various Soil Types Typical Foundation InstallationLevel Of Attenuation Exhaust System Exhaust ChecklistSystem Placement Multi-Engine InstallationsExhaust System Calculations Exhaust Piping Radiator Cooling Cooling System Cooling System ChecklistHeat Exchanger Cooling System DeterminationCooling System Design Engine Mounted Radiator Cooling Remote Radiator Cooling Hot Well Installations 11 Valves & Fittings and Fluid Flow in Pipe Other Considerations 13 Coolant Mixture Wind Barrier Air System Air System ChecklistEngine Crankcase Ventilation Transfer Switch Location Transfer Switch Transfer Switch ChecklistBattery Location Battery Starting SystemBattery Cables Battery ChargerGeneral Information MN2408 Generator Lifting When the Generator is installed outdoorsGenerator Mounting Mounting DimensionsVentilation Test Secure the GeneratorHot Exhaust Gasses Backpressure must not exceed 20 of water columnGuidelines for Exhaust System Page Fuel Connections Fuel Consumption Natural and LPGGeneral Considerations Example Determining Pipe Size for Natural Gas Natural Gas ConnectionsNatural Gas Flow Rate Cubic Feet per Hour per Pipe Length LP Gas Flow Rate Cubic Feet per Hour per Pipe Length Example Determining Pipe Size for LPGRating Transfer Switch ConsiderationsThree Phase WYE and Delta Connections Battery Charger Considerations General Wiring ConsiderationsFrame Ground Connection Page GLC125 Recommended Engine Oil and Battery TypePost Installation Checks GLC100Post Installation Checks Programming Keys Run SwitchOn when the OFF Switch is used to stop the engine Operator Control Panel Digital Engine Controller OnlyOperator Control Panel Manual Start/StopAutomatic Start/Stop Automatic Mains Failure AMF Automatic Fault ShutdownLoad Test Push-button Operation Utility Power Failure ConditionsUtility Power Restored Utility Normal ConditionNo Load Test Engine Controller Inputs & Outputs Analog Faults Engine starter motor RunSuch as Fuel Rack Solenoids or electronic governors CrankNormal Are no active faultsAction Description Display Comments Front panel keypad push-buttonOther time delay functions are Vbc Displays the generators output voltage Phase system not applicableGenerator KVA Display Vab Displays the generators output voltageBattery Voltage/Engine Speed Navigation Hints Main Menu Loop Voltage Calibration Procedure Repeat for each phase Span CalibrationDisplayed values Used Engine Temperature & Oil Pressure CalibrationDisplays the type of calibration function Oil PressureConfiguration Data Sheet Main Menu Loop Parameters Battery Voltage Fault Name Input Analog198 F Alarm Parameter Setting Volts A-BEngine Control Connections 10 Analog Operator Control Panel Operator Control Panel Analog Engine Controller Only11 9957N Analog Engine Controller Connections 12 A121H Analog Engine Controller Connections Garretson Model KN Fuel Valve Considerations General ServiceInstallation Engine Section Troubleshooting and MaintenanceGeneral Troubleshooting Guide Problems and SolutionsTroubleshooting Guide Digital Controller Only Troubleshooting Guide Analog Controller Only Verify the adjustments. Replace controller if failedSpeed DIODE, 1N5408 Part numberReplacement Parts GLC GLC125LAMP, #67, 12 Volt Cable Jam Nut Flywheel Housing Magnetic PickupFLA GLC Circuit Breaker & Electrical DataGLC Data 259 300 MN2408 Series GLC A-7 144 150 GLC Wire Size Figure A-2 Customer Interface Connection Diagram MN2408 Series GLC A-11 Figure A-4 Single Phase w/o Breaker Connection Diagram Figure A-5 Single Phase One Breaker Connection Diagram Figure A-6 Single Phase Two Breaker Connection Diagram MN2408 Series GLC A-15 Series GLC MN2408 MN2408 Series GLC A-17 Series GLC MN2408 Figure A-11 Three Phase Connection Diagram Figure A-12 Three Phase Connection Diagram with PMG MN2408 Series GLC A-21 Series GLC MN2408 MN2408 Series GLC A-23 Series GLC MN2408 MN2408 Series GLC A-25 Series GLC MN2408 MN2408 Series GLC A-27 Figure A-20 Control Box Connections with MEC2 Controller Figure A-21 Engine Wiring, Woodward 4.3L GM Figure A-22 Engine Wiring, Woodward 5.7L GM Figure A-23 Engine Wiring, Woodward 8.1L GM Series GLC MN2408 No Load PowerName Address Phone Model Number Job Number Standby ContinuousProper belt alignment and tensions Adjust the AC voltage to match the normal sourceSwitch Are legibleBaldor District Offices Baldor Electric Company MN2408 04 FAR200