Baldor GLC50 Run, Such as Fuel Rack Solenoids or electronic governors, Crank, Energize To Stop

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Output Contacts All output contacts are non–powered (i.e. dry contacts) and are rated 10A/240VAC, 8A/28VDC resistive (3A inductive, 0.4pf). Output contacts are not fused therefore external overcurrent protection (maximum 10A) is required for all control circuits using these contacts. Contacts are shown in a de–energized state and will change state upon activation.

Run

The Run contact is a Form •A" dry contact to control the engines •Run" circuit. This typically includes external control devices

 

such as •Fuel Rack Solenoids" or electronic governors.

Note:

An additional pilot relay will be required to energize high current devices that exceed the 10A resistive rating. The run output

 

control logic provides an •Energize To Run Signal• (i.e. the run contact closes when a run condition is activated).

 

For energize to stop control logic, refer to the programmable output control function.

Crank

The Crank output contact is a Form •A" dry contact and is used to control an external crank pilot relay that directly controls the

 

engine starter motor.

Note:

An external crank pilot relay is required to energize the high current starter motor pinion solenoid that exceeds the 10A

 

resistive crank output contact rating. The crank output contact closes when a crank condition is activated and the contact will

 

automatically open when crank disconnect speed is obtained and/or the generators output AC voltage exceeds 10% of

 

nominal level. The generators output AC voltage is utilized for back-up crank disconnect protection should the speed sensor

 

fail.

 

Programmable Contacts

Four (4) standard programmable output contacts are provided, #1, #2, #3 and #4. Each programmable output is a Form •C"

 

dry contact that is programmable for any of the following conditions:

Energize To Stop

 

The output relay will energize when a stop signal has been activated. The output will remain energized for 10 seconds

 

 

after the engine has come to a complete stop, then de-energizes.

Switch Not In Auto

 

The output relay will energize when the controller's operation mode switch is not in the auto position.

Engine Ready

 

The output relay will energize when the controller's mode switch is in the auto mode and no shutdown or alarm

 

 

conditions are present.

Preheat

 

The output relay will energize during the start delay timer period and cranking period until the engine starts and reaches

 

 

crank disconnect speed. The preheat output is typically used for an engine starting aid such as glow plugs.

 

 

Note: An external pilot relay is required to switch the high current glow plug load.

GEN Ready To Load

 

The output relay will energize when the generators output voltage and frequency exceeds predetermined setpoints (e.g.

 

 

voltage 90% nominal, frequency 95% nominal as user programmed) and a warm-up time delay period expires. After the

 

 

output has energized, it will remain on (regardless of voltage/frequency levels) until the controller either has a

 

 

stop/shutdown signal, or the engine's speed drops below crank disconnect level. The voltage, frequency and time delay

 

 

levels are programmable. This output is typically used in an Auto Mains Failure (AMF) application.

Utility Ready To Load

 

The output relay will energize when the remote start input has not been activated (i.e. contact on terminals 16 & 17 not

 

 

closed) and the Return Delay & Neutral Delays have expired (if programmed). The output will de-energize when the

 

 

remote start input has been activated and the Engine Start Delay & Warm-Up Delays have expired (if programmed). This

 

 

output is typically used for Auto Mains Failure (AMF) applications.

Engine Running

 

The output relay will energize when the engine has started and has reached crank disconnect speed.

Engine Run (Fuel)

 

The output relay will energize when the engine •RUN" (i.e. FUEL) energizes prior to the engine starting. The output will

 

 

remain on until the engine has reached a •stop" or •shutdown" command.

Airflap

 

The output relay will energize when the engine's speed exceeds the overspeed setpoint level. The output will remain

 

 

energized until the engine's speed drops below the low speed setpoint (typically 5% of rated speed).

 

 

Note: An external pilot relay is required if the main air flap solenoid current rating exceeds the contact rating.

ATS Test

 

This feature is only operative if the remote transfer switch is interconnected with remote testing capability.

 

 

The output relay will energize when a load test operating mode is selected by the •Load Test" keypad push-button. After

 

 

initiated, the engine will receive a start signal from the transfer switch and when the generator reaches nominal voltage

 

 

and frequency levels, a load transfer will be initiated. The generator set will remain running on load until a different

 

 

operating mode is selected or the generator set develops an alarm or shutdown condition.

Note 1:

When the •Utility Ready to Load" and •Generator Ready to Load" outputs are programmed, the •Load Test"

 

 

programmable output is not required as the engine starting logic is internally initiated.

Note 2:

When both •Utility Ready to Load" and •Generator Ready to Load" outputs are programmed for an AMF control

 

 

configuration, the ATS Output is not used (i.e. engine start signal is internally generated).

Oil Bypass Timer Complete

The output relay will energize when the controller's oil bypass delay timer expires, following a normal start sequence.

Common Alarm

 

The output relay will energize when any alarm fault has been activated.

Common Fail

 

The output relay will energize when any alarm or shutdown fault has been activated.

Common Shutdown

 

The output relay will energize when any shutdown fault has been activated.

EPS Supplying Load

 

The output relay will energize when the engine is running and the generator is supplying current to the load more than or

 

 

equal to 10% of nominal CT ratio.

4-8 Operation

MN2408

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Contents GLC Generator California Proposition 65 Warning Table of Contents Generator AC Metering Engine Parameter Display Appendix aSection Product Safety Information Read This Manual ThoroughlySymbols OperationOperation Warning Statements Burn Installation Maintenance Product Safety Information MN2408 Limited Warranty Warranty PeriodLabor Parts General Information MN2408 Installation Guidelines Site PlanningExhaust System Controls and Transfer SwitchEngine Cooling System Room AirFoundation Design Foundation Checklist Setting The Genset On An Existing Concrete Floor SlabVibration Isolators Weight Of The Genset Approximate Weight vs. kW OutputDesigning An Isolated Foundation Calculate Soil Bearing Load SBL CapacityTypical Foundation Installation Approximate Load Bearing Capacities of Various Soil TypesMulti-Engine Installations Exhaust System Exhaust ChecklistSystem Placement Level Of AttenuationExhaust System Calculations Exhaust Piping Cooling System Cooling System Checklist Radiator CoolingHeat Exchanger Cooling System DeterminationCooling System Design Engine Mounted Radiator Cooling Hot Well Installations Remote Radiator Cooling11 Valves & Fittings and Fluid Flow in Pipe Other Considerations 13 Coolant Mixture Air System Air System Checklist Wind BarrierEngine Crankcase Ventilation Transfer Switch Transfer Switch Checklist Transfer Switch LocationBattery Starting System Battery LocationBattery Charger Battery CablesGeneral Information MN2408 When the Generator is installed outdoors Generator LiftingMounting Dimensions Generator MountingSecure the Generator Ventilation TestHot Exhaust Gasses Backpressure must not exceed 20 of water columnGuidelines for Exhaust System Page Fuel Connections Fuel Consumption Natural and LPGGeneral Considerations Example Determining Pipe Size for Natural Gas Natural Gas ConnectionsNatural Gas Flow Rate Cubic Feet per Hour per Pipe Length Example Determining Pipe Size for LPG LP Gas Flow Rate Cubic Feet per Hour per Pipe LengthTransfer Switch Considerations RatingThree Phase WYE and Delta Connections Battery Charger Considerations General Wiring ConsiderationsFrame Ground Connection Page GLC100 Recommended Engine Oil and Battery TypePost Installation Checks GLC125Post Installation Checks Operator Control Panel Digital Engine Controller Only Run SwitchOn when the OFF Switch is used to stop the engine Programming KeysOperator Control Panel Manual Start/StopAutomatic Start/Stop Automatic Fault Shutdown Automatic Mains Failure AMFUtility Normal Condition Utility Power Failure ConditionsUtility Power Restored Load Test Push-button OperationNo Load Test Engine Controller Inputs & Outputs Analog Faults Crank RunSuch as Fuel Rack Solenoids or electronic governors Engine starter motorFront panel keypad push-button Are no active faultsAction Description Display Comments NormalOther time delay functions are Vab Displays the generators output voltage Phase system not applicableGenerator KVA Display Vbc Displays the generators output voltageBattery Voltage/Engine Speed Navigation Hints Main Menu Loop Voltage Calibration Procedure Repeat for each phase Span CalibrationDisplayed values Oil Pressure Engine Temperature & Oil Pressure CalibrationDisplays the type of calibration function UsedConfiguration Data Sheet Main Menu Loop Parameters Parameter Setting Volts A-B Fault Name Input Analog198 F Alarm Battery VoltageEngine Control Connections Operator Control Panel Analog Engine Controller Only 10 Analog Operator Control Panel11 9957N Analog Engine Controller Connections 12 A121H Analog Engine Controller Connections Service Garretson Model KN Fuel Valve Considerations GeneralInstallation Section Troubleshooting and Maintenance EngineProblems and Solutions General Troubleshooting GuideTroubleshooting Guide Digital Controller Only Troubleshooting Guide Analog Controller Only Verify the adjustments. Replace controller if failedSpeed Part number DIODE, 1N5408Replacement Parts GLC GLC125LAMP, #67, 12 Volt Flywheel Housing Magnetic Pickup Cable Jam NutGLC Circuit Breaker & Electrical Data FLAGLC Data 259 300 MN2408 Series GLC A-7 144 150 GLC Wire Size Figure A-2 Customer Interface Connection Diagram MN2408 Series GLC A-11 Figure A-4 Single Phase w/o Breaker Connection Diagram Figure A-5 Single Phase One Breaker Connection Diagram Figure A-6 Single Phase Two Breaker Connection Diagram MN2408 Series GLC A-15 Series GLC MN2408 MN2408 Series GLC A-17 Series GLC MN2408 Figure A-11 Three Phase Connection Diagram Figure A-12 Three Phase Connection Diagram with PMG MN2408 Series GLC A-21 Series GLC MN2408 MN2408 Series GLC A-23 Series GLC MN2408 MN2408 Series GLC A-25 Series GLC MN2408 MN2408 Series GLC A-27 Figure A-20 Control Box Connections with MEC2 Controller Figure A-21 Engine Wiring, Woodward 4.3L GM Figure A-22 Engine Wiring, Woodward 5.7L GM Figure A-23 Engine Wiring, Woodward 8.1L GM Series GLC MN2408 Standby Continuous PowerName Address Phone Model Number Job Number No LoadAre legible Adjust the AC voltage to match the normal sourceSwitch Proper belt alignment and tensionsBaldor District Offices Baldor Electric Company MN2408 04 FAR200