Baldor GLC35, GLC80, GLC50 Hot Exhaust Gasses, Backpressure must not exceed 20 of water column

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Hot Exhaust Gasses

WARNING: Exhaust fumes/gases are extremely dangerous and can cause severe illness or death. Never breath exhaust fumes produced by a running engine. Only run the engine outdoors where ventilation is plentiful. Exhaust gases contain carbon monoxide, a colorless, odorless and extremely dangerous gas that can cause unconsciousness or death. Symptoms of carbon monoxide poisoning include: dizziness, nausea, headaches, sleepiness, vomiting or incoherence. If you or anyone else experiences these symptoms, get out into fresh air immediately. Stop the engine and do not restart the engine until it has been inspected and if necessary repaired or reinstalled in a well ventilated area.

WARNING: Hot exhaust gasses must never be directed toward anything that may catch fire or explode.

It is extremely important to discharge engine exhaust gasses away from the engine and out of the building. If these gasses remain in the cylinder, poor performance or eventual engine damage may result. This condition results from excessive back–pressure, which could be caused by any one or a combination of the following conditions:

1.Exhaust pipe too long or the diameter is too small.

2.Excessive number of sharp bends in the exhaust system.

3.Obstruction in the exhaust system.

Backpressure must not exceed 20” of water column.

The direction of the discharged hot air and hot exhaust gases is important as they have the potential to create brown spots on the lawn. In extreme cases this extremely hot air could cause dried grass or other debris to ignite.

Exhaust lines should be as short and straight as possible. Long pipe lengths and elbows tend to resist the flow of gases and accumulate carbon deposits. Each pipe fitting and elbow will further restrict the exhaust flow.

Guidelines for Exhaust System

1.If you are using a remote muffler it should be mounted as close to the engine as possible, since it will clog with carbon if it’s operating temperature is too low.

2.If you are using a remote muffler a flexible coupling of 12” or more must be installed between the exhaust line and the manifold to absorb the engine’s vibration. However, a short, solid section of pipe between 6” and 8” long should be placed between the connection of the manifold and the flexible coupling. This nipple will reduce the possibility of the hot gases burning up the flexible coupling.

3.It is extremely important that you do not allow the hot exhaust gases to re–circulate into the engine’s cooling air intake.

4.Water is one by–product of combustion and is present in the exhaust pipes or muffler. This water must be kept from draining back into the engine. This can be done by slanting the horizontal section of the exhaust system piping downward slightly, away from the engine. A water trap consisting of a tee extension with a drain cock should also be provided. This water trap should be located between the flex coupling and the muffler, but as close to the engine as possible on a horizontal section of the exhaust piping.

5.It is also recommended that an exhaust rain cap be used whenever it is possible that rain could get into the system. This will help to prevent corrosion and damage to the exhaust system and engine.

6.The exhaust system is subject to the engine’s vibration and it must therefore be solidly secured to reduce mechanical stress and the potential for breakage.

7.The engine’s exhaust system is the hottest component of the installation and extreme care and considerations must be given to it.

3-4 Receiving & Installation

MN2408

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Contents GLC Generator California Proposition 65 Warning Table of Contents Generator AC Metering Engine Parameter Display Appendix aSection Product Safety Information Read This Manual ThoroughlySymbols OperationOperation Warning Statements Burn Installation Maintenance Product Safety Information MN2408 Limited Warranty Warranty PeriodLabor Parts General Information MN2408 Installation Guidelines Site PlanningControls and Transfer Switch Engine Cooling SystemExhaust System Room AirFoundation Design Foundation Checklist Setting The Genset On An Existing Concrete Floor SlabVibration Isolators Weight Of The Genset Approximate Weight vs. kW OutputDesigning An Isolated Foundation Calculate Soil Bearing Load SBL CapacityTypical Foundation Installation Approximate Load Bearing Capacities of Various Soil TypesExhaust System Exhaust Checklist System PlacementMulti-Engine Installations Level Of AttenuationExhaust System Calculations Exhaust Piping Cooling System Cooling System Checklist Radiator CoolingHeat Exchanger Cooling System DeterminationCooling System Design Engine Mounted Radiator Cooling Hot Well Installations Remote Radiator Cooling11 Valves & Fittings and Fluid Flow in Pipe Other Considerations 13 Coolant Mixture Air System Air System Checklist Wind BarrierEngine Crankcase Ventilation Transfer Switch Transfer Switch Checklist Transfer Switch LocationBattery Starting System Battery LocationBattery Charger Battery CablesGeneral Information MN2408 When the Generator is installed outdoors Generator LiftingMounting Dimensions Generator MountingSecure the Generator Ventilation TestHot Exhaust Gasses Backpressure must not exceed 20 of water columnGuidelines for Exhaust System Page Fuel Connections Fuel Consumption Natural and LPGGeneral Considerations Example Determining Pipe Size for Natural Gas Natural Gas ConnectionsNatural Gas Flow Rate Cubic Feet per Hour per Pipe Length Example Determining Pipe Size for LPG LP Gas Flow Rate Cubic Feet per Hour per Pipe LengthTransfer Switch Considerations RatingThree Phase WYE and Delta Connections Battery Charger Considerations General Wiring ConsiderationsFrame Ground Connection Page Recommended Engine Oil and Battery Type Post Installation ChecksGLC100 GLC125Post Installation Checks Run Switch On when the OFF Switch is used to stop the engineOperator Control Panel Digital Engine Controller Only Programming KeysOperator Control Panel Manual Start/StopAutomatic Start/Stop Automatic Fault Shutdown Automatic Mains Failure AMFUtility Power Failure Conditions Utility Power RestoredUtility Normal Condition Load Test Push-button OperationNo Load Test Engine Controller Inputs & Outputs Analog Faults Run Such as Fuel Rack Solenoids or electronic governorsCrank Engine starter motorAre no active faults Action Description Display CommentsFront panel keypad push-button NormalOther time delay functions are Phase system not applicable Generator KVA DisplayVab Displays the generators output voltage Vbc Displays the generators output voltageBattery Voltage/Engine Speed Navigation Hints Main Menu Loop Voltage Calibration Procedure Repeat for each phase Span CalibrationDisplayed values Engine Temperature & Oil Pressure Calibration Displays the type of calibration functionOil Pressure UsedConfiguration Data Sheet Main Menu Loop Parameters Fault Name Input Analog 198 F AlarmParameter Setting Volts A-B Battery VoltageEngine Control Connections Operator Control Panel Analog Engine Controller Only 10 Analog Operator Control Panel11 9957N Analog Engine Controller Connections 12 A121H Analog Engine Controller Connections Service Garretson Model KN Fuel Valve Considerations GeneralInstallation Section Troubleshooting and Maintenance EngineProblems and Solutions General Troubleshooting GuideTroubleshooting Guide Digital Controller Only Troubleshooting Guide Analog Controller Only Verify the adjustments. Replace controller if failedSpeed Part number DIODE, 1N5408Replacement Parts GLC GLC125LAMP, #67, 12 Volt Flywheel Housing Magnetic Pickup Cable Jam NutGLC Circuit Breaker & Electrical Data FLAGLC Data 259 300 MN2408 Series GLC A-7 144 150 GLC Wire Size Figure A-2 Customer Interface Connection Diagram MN2408 Series GLC A-11 Figure A-4 Single Phase w/o Breaker Connection Diagram Figure A-5 Single Phase One Breaker Connection Diagram Figure A-6 Single Phase Two Breaker Connection Diagram MN2408 Series GLC A-15 Series GLC MN2408 MN2408 Series GLC A-17 Series GLC MN2408 Figure A-11 Three Phase Connection Diagram Figure A-12 Three Phase Connection Diagram with PMG MN2408 Series GLC A-21 Series GLC MN2408 MN2408 Series GLC A-23 Series GLC MN2408 MN2408 Series GLC A-25 Series GLC MN2408 MN2408 Series GLC A-27 Figure A-20 Control Box Connections with MEC2 Controller Figure A-21 Engine Wiring, Woodward 4.3L GM Figure A-22 Engine Wiring, Woodward 5.7L GM Figure A-23 Engine Wiring, Woodward 8.1L GM Series GLC MN2408 Power Name Address Phone Model Number Job NumberStandby Continuous No LoadAdjust the AC voltage to match the normal source SwitchAre legible Proper belt alignment and tensionsBaldor District Offices Baldor Electric Company MN2408 04 FAR200