Baldor GLC50, GLC35, GLC80, GLC125 manual 12 A121H Analog Engine Controller Connections

Page 70

Figure 4-12 A121H Analog Engine Controller Connections

 

 

 

 

Display

 

 

 

 

LED’s

Lamp Test

 

LT

OSL

Overspeed

High Water

 

HTI

HTL

High Water Temperature

Temperature

 

 

 

 

 

Low Oil

 

LPI

LPL

Low Oil Pressure

Pressure

 

 

 

 

 

Cycle Crank

 

CCI

OCL

Overcrank

Remote Start

 

 

LC

+

Contact

 

 

 

 

 

 

Run

RR

AL

Alarm

 

 

 

 

 

Off

COM

 

 

Auto

TDI

 

 

Contacts are

 

Fuel Relay

 

 

FS

 

 

shown below *

 

 

 

 

 

 

 

Ground

CS

 

 

Run

B+

CS

Start Relay

 

 

 

 

 

Off

 

 

AGC1

Auto

 

 

 

 

 

 

 

Starting

 

 

 

 

Battery

 

 

 

 

 

 

 

 

External Components

Figure 4-13 ASM160 Analog Engine Controller Connections

Starting Battery

Fuel Relay

Start Relay

High Water

Temperature

Low Oil

Pressure

15A

Not Used

Not Used

Auto

 

 

 

 

 

 

Off

 

 

 

 

 

Test

 

 

 

Remote Start

 

 

 

 

 

 

 

 

 

 

Contact

18

1

10

11

9

 

Lamp Test (Not Used)

 

 

17

18 = B+ Relay Com.

8

RUN (Engine Started – Not Used)

 

 

2

 

 

 

 

7

High Water Temperature

 

 

 

 

 

 

15

 

 

 

 

6

Low Oil Pressure

 

 

 

 

 

 

14

 

 

 

 

5

Overspeed

16

 

 

 

 

4

Overcrank

12

 

 

 

 

3

At Load (Not Used)

 

 

 

 

 

 

13

 

 

 

 

 

Display

 

 

 

 

 

LED’s

Magnetic

Pickup

External Components

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Switches shown in OFF position

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Warmup (Off) or Glow Plug Mode (On) Select

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Crank Attempts

 

1

2

Crank Attempts

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Cooldown Delay

On

On

3

 

 

 

 

 

 

 

 

 

 

 

 

Glow Plug/Warmup Delay (At Load)

On

Off

5

 

 

 

 

 

 

Crank Disconnect

Off

On

10

 

 

 

 

 

 

Overspeed

Off

Off

Infinite

 

 

 

 

 

 

 

 

 

4-24 Operation

MN2408

Image 70
Contents GLC Generator California Proposition 65 Warning Table of Contents Generator AC Metering Engine Parameter Display Appendix aSection Product Safety Information Read This Manual ThoroughlySymbols OperationOperation Warning Statements Burn Installation Maintenance Product Safety Information MN2408 Warranty Period Limited WarrantyLabor Parts General Information MN2408 Installation Guidelines Site PlanningExhaust System Controls and Transfer SwitchEngine Cooling System Room AirSetting The Genset On An Existing Concrete Floor Slab Foundation Design Foundation ChecklistVibration Isolators Weight Of The Genset Approximate Weight vs. kW OutputDesigning An Isolated Foundation Calculate Soil Bearing Load SBL CapacityTypical Foundation Installation Approximate Load Bearing Capacities of Various Soil TypesMulti-Engine Installations Exhaust System Exhaust ChecklistSystem Placement Level Of AttenuationExhaust System Calculations Exhaust Piping Cooling System Cooling System Checklist Radiator CoolingCooling System Determination Heat ExchangerCooling System Design Engine Mounted Radiator Cooling Hot Well Installations Remote Radiator Cooling11 Valves & Fittings and Fluid Flow in Pipe Other Considerations 13 Coolant Mixture Air System Air System Checklist Wind BarrierEngine Crankcase Ventilation Transfer Switch Transfer Switch Checklist Transfer Switch LocationBattery Starting System Battery LocationBattery Charger Battery CablesGeneral Information MN2408 When the Generator is installed outdoors Generator LiftingMounting Dimensions Generator MountingSecure the Generator Ventilation TestBackpressure must not exceed 20 of water column Hot Exhaust GassesGuidelines for Exhaust System Page Fuel Consumption Natural and LPG Fuel ConnectionsGeneral Considerations Natural Gas Connections Example Determining Pipe Size for Natural GasNatural Gas Flow Rate Cubic Feet per Hour per Pipe Length Example Determining Pipe Size for LPG LP Gas Flow Rate Cubic Feet per Hour per Pipe LengthTransfer Switch Considerations RatingThree Phase WYE and Delta Connections General Wiring Considerations Battery Charger ConsiderationsFrame Ground Connection Page GLC100 Recommended Engine Oil and Battery TypePost Installation Checks GLC125Post Installation Checks Operator Control Panel Digital Engine Controller Only Run SwitchOn when the OFF Switch is used to stop the engine Programming KeysManual Start/Stop Operator Control PanelAutomatic Start/Stop Automatic Fault Shutdown Automatic Mains Failure AMFUtility Normal Condition Utility Power Failure ConditionsUtility Power Restored Load Test Push-button OperationNo Load Test Engine Controller Inputs & Outputs Analog Faults Crank RunSuch as Fuel Rack Solenoids or electronic governors Engine starter motorFront panel keypad push-button Are no active faultsAction Description Display Comments NormalOther time delay functions are Vab Displays the generators output voltage Phase system not applicableGenerator KVA Display Vbc Displays the generators output voltageBattery Voltage/Engine Speed Navigation Hints Main Menu Loop Voltage Calibration Procedure Span Calibration Repeat for each phaseDisplayed values Oil Pressure Engine Temperature & Oil Pressure CalibrationDisplays the type of calibration function UsedConfiguration Data Sheet Main Menu Loop Parameters Parameter Setting Volts A-B Fault Name Input Analog198 F Alarm Battery VoltageEngine Control Connections Operator Control Panel Analog Engine Controller Only 10 Analog Operator Control Panel11 9957N Analog Engine Controller Connections 12 A121H Analog Engine Controller Connections Service Garretson Model KN Fuel Valve Considerations GeneralInstallation Section Troubleshooting and Maintenance EngineProblems and Solutions General Troubleshooting GuideTroubleshooting Guide Digital Controller Only Verify the adjustments. Replace controller if failed Troubleshooting Guide Analog Controller OnlySpeed Part number DIODE, 1N5408GLC GLC125 Replacement PartsLAMP, #67, 12 Volt Flywheel Housing Magnetic Pickup Cable Jam NutGLC Circuit Breaker & Electrical Data FLAGLC Data 259 300 MN2408 Series GLC A-7 144 150 GLC Wire Size Figure A-2 Customer Interface Connection Diagram MN2408 Series GLC A-11 Figure A-4 Single Phase w/o Breaker Connection Diagram Figure A-5 Single Phase One Breaker Connection Diagram Figure A-6 Single Phase Two Breaker Connection Diagram MN2408 Series GLC A-15 Series GLC MN2408 MN2408 Series GLC A-17 Series GLC MN2408 Figure A-11 Three Phase Connection Diagram Figure A-12 Three Phase Connection Diagram with PMG MN2408 Series GLC A-21 Series GLC MN2408 MN2408 Series GLC A-23 Series GLC MN2408 MN2408 Series GLC A-25 Series GLC MN2408 MN2408 Series GLC A-27 Figure A-20 Control Box Connections with MEC2 Controller Figure A-21 Engine Wiring, Woodward 4.3L GM Figure A-22 Engine Wiring, Woodward 5.7L GM Figure A-23 Engine Wiring, Woodward 8.1L GM Series GLC MN2408 Standby Continuous PowerName Address Phone Model Number Job Number No LoadAre legible Adjust the AC voltage to match the normal sourceSwitch Proper belt alignment and tensionsBaldor District Offices Baldor Electric Company MN2408 04 FAR200