Baldor GLC80, GLC35, GLC50, GLC125 manual Transfer Switch Considerations, Rating

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Electrical Connections Class 1 wiring methods must be used for field wiring connections to terminals of a class 2 circuit. It is the responsibility of the owner/operator to arrange for these procedures to be performed by a licensed electrical contractor and ensure conformance to all applicable codes including local codes peculiar to your municipality/city/county and state. Wire size and insulation type should be as required by NEC (National Electrical Code) and local codes.

Warning: Never connect this generator to the electrical system of any building unless a licensed electrician has installed an approved transfer switch. The national electrical code (NEC) requires that connection of a generator to any electrical circuit normally powered by means of an electric utility must be connected by means of approved transfer switch equipment to isolate the electrical circuit from the utility distribution system when the generator is operating. Failure to isolate the electrical circuits by such means may result in injury or death to utility power workers due to backfeed of electrical energy onto the utility lines.

Warning: Incorrect installation of this generator set could result in property damage, injury or death. Connection of the generator to its fuel source must be done by a qualified professional technician or contractor.

WARNING: Be sure the system is properly grounded before applying power. Do not apply AC power before you ensure that grounds are connected. Electrical shock can cause serious or fatal injury. NEC requires that the frame and exposed conductive surfaces (metal parts) be connected to an approved earth ground. Local codes may also require proper grounding of generator systems.

Intended Use The intended purpose of this generator set is to provide emergency power when the main utility power supply is interrupted. Therefore, it is important that all the wiring that connects the generator set with your house, transfer switch, distribution box, battery charger, etc. be properly installed.

Circuit Protection Circuit protection is not provided within the generator. Circuit Breaker protection is an option. If purchased with your generator, the breaker box is mounted to the generator prior to shipment. If the optional circuit breaker protection was not ordered, see “GLC Circuit Breaker & Wire Size Data” in Appendix A for recommendations.

Wire Size Proper lead wire from the circuit breaker to the automatic transfer switch (or load switching device) is mandatory. See transfer switch information for connection information. When connecting the generator output to an electrical load, a UL listed circuit breaker with the appropriate ratings must be provided within 25 feet of the generator set. Use only copper wires.

Generator Rating

 

Input Breaker Rating (at 115% FLA)

 

 

Kilowatt (kW)

3 Phase Amps (240VAC) *

3 Phase Amps (480VAC) *

Catalog No.

 

 

 

 

 

 

Nat. Gas

 

LPG

Nat. Gas

 

LPG

Rating

 

 

 

Delta (Wye)

 

Delta (Wye)

Delta (Wye)

 

Delta (Wye)

 

 

 

 

 

 

 

 

 

 

 

 

GLC30

30

110

 

110

60

 

60

GLC35

35

125

 

125

60

 

60

GLC45

45

150

 

175

70

 

80

GLC50

50

175

 

175

90

 

90

GLC60

60

200

 

200(225)

100

 

110

GLC80

80

300

 

300

150

 

150

GLC100

100

300

 

350

150

 

175

GLC125

125

450

 

400

225

 

200

Transfer Switch Considerations

The following are general considerations for the safe use of a transfer switch:

1.The transfer switch should be located inside the building near the main breaker box or the disconnect box.

2.The transfer switch must be kept away from any location that might allow water to get on it.

3.If the transfer switch is mounted outside, it must be protected from the environment and it’s elements.

4.Do not mount the transfer switch on the generator set.

5.Do not mount the transfer switch where flammable liquids or vapors are present.

MN2408

Receiving & Installation 3-9

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Contents GLC Generator California Proposition 65 Warning Table of Contents Appendix a Generator AC Metering Engine Parameter DisplayRead This Manual Thoroughly Section Product Safety InformationOperation SymbolsOperation Warning Statements Burn Installation Maintenance Product Safety Information MN2408 Labor Parts Limited WarrantyWarranty Period General Information MN2408 Site Planning Installation GuidelinesEngine Cooling System Controls and Transfer SwitchExhaust System Room AirVibration Isolators Foundation Design Foundation ChecklistSetting The Genset On An Existing Concrete Floor Slab Approximate Weight vs. kW Output Weight Of The GensetCalculate Soil Bearing Load SBL Capacity Designing An Isolated FoundationApproximate Load Bearing Capacities of Various Soil Types Typical Foundation InstallationSystem Placement Exhaust System Exhaust ChecklistMulti-Engine Installations Level Of AttenuationExhaust System Calculations Exhaust Piping Radiator Cooling Cooling System Cooling System ChecklistCooling System Design Engine Mounted Radiator Cooling Heat ExchangerCooling System Determination Remote Radiator Cooling Hot Well Installations11 Valves & Fittings and Fluid Flow in Pipe Other Considerations 13 Coolant Mixture Wind Barrier Air System Air System ChecklistEngine Crankcase Ventilation Transfer Switch Location Transfer Switch Transfer Switch ChecklistBattery Location Battery Starting SystemBattery Cables Battery ChargerGeneral Information MN2408 Generator Lifting When the Generator is installed outdoorsGenerator Mounting Mounting DimensionsVentilation Test Secure the GeneratorGuidelines for Exhaust System Hot Exhaust GassesBackpressure must not exceed 20 of water column Page General Considerations Fuel Connections Fuel Consumption Natural and LPG Natural Gas Flow Rate Cubic Feet per Hour per Pipe Length Example Determining Pipe Size for Natural GasNatural Gas Connections LP Gas Flow Rate Cubic Feet per Hour per Pipe Length Example Determining Pipe Size for LPGRating Transfer Switch ConsiderationsThree Phase WYE and Delta Connections Frame Ground Connection Battery Charger ConsiderationsGeneral Wiring Considerations Page Post Installation Checks Recommended Engine Oil and Battery TypeGLC100 GLC125Post Installation Checks On when the OFF Switch is used to stop the engine Run SwitchOperator Control Panel Digital Engine Controller Only Programming KeysAutomatic Start/Stop Operator Control PanelManual Start/Stop Automatic Mains Failure AMF Automatic Fault ShutdownUtility Power Restored Utility Power Failure ConditionsUtility Normal Condition Load Test Push-button OperationNo Load Test Engine Controller Inputs & Outputs Analog Faults Such as Fuel Rack Solenoids or electronic governors RunCrank Engine starter motorAction Description Display Comments Are no active faultsFront panel keypad push-button NormalOther time delay functions are Generator KVA Display Phase system not applicableVab Displays the generators output voltage Vbc Displays the generators output voltageBattery Voltage/Engine Speed Navigation Hints Main Menu Loop Voltage Calibration Procedure Displayed values Repeat for each phaseSpan Calibration Displays the type of calibration function Engine Temperature & Oil Pressure CalibrationOil Pressure UsedConfiguration Data Sheet Main Menu Loop Parameters 198 F Alarm Fault Name Input AnalogParameter Setting Volts A-B Battery VoltageEngine Control Connections 10 Analog Operator Control Panel Operator Control Panel Analog Engine Controller Only11 9957N Analog Engine Controller Connections 12 A121H Analog Engine Controller Connections Garretson Model KN Fuel Valve Considerations General ServiceInstallation Engine Section Troubleshooting and MaintenanceGeneral Troubleshooting Guide Problems and SolutionsTroubleshooting Guide Digital Controller Only Speed Troubleshooting Guide Analog Controller OnlyVerify the adjustments. Replace controller if failed DIODE, 1N5408 Part numberLAMP, #67, 12 Volt Replacement PartsGLC GLC125 Cable Jam Nut Flywheel Housing Magnetic PickupFLA GLC Circuit Breaker & Electrical DataGLC Data 259 300 MN2408 Series GLC A-7 144 150 GLC Wire Size Figure A-2 Customer Interface Connection Diagram MN2408 Series GLC A-11 Figure A-4 Single Phase w/o Breaker Connection Diagram Figure A-5 Single Phase One Breaker Connection Diagram Figure A-6 Single Phase Two Breaker Connection Diagram MN2408 Series GLC A-15 Series GLC MN2408 MN2408 Series GLC A-17 Series GLC MN2408 Figure A-11 Three Phase Connection Diagram Figure A-12 Three Phase Connection Diagram with PMG MN2408 Series GLC A-21 Series GLC MN2408 MN2408 Series GLC A-23 Series GLC MN2408 MN2408 Series GLC A-25 Series GLC MN2408 MN2408 Series GLC A-27 Figure A-20 Control Box Connections with MEC2 Controller Figure A-21 Engine Wiring, Woodward 4.3L GM Figure A-22 Engine Wiring, Woodward 5.7L GM Figure A-23 Engine Wiring, Woodward 8.1L GM Series GLC MN2408 Name Address Phone Model Number Job Number PowerStandby Continuous No LoadSwitch Adjust the AC voltage to match the normal sourceAre legible Proper belt alignment and tensionsBaldor District Offices Baldor Electric Company MN2408 04 FAR200