Baldor GLC35, GLC80, GLC50, GLC125 manual Installation

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Installation

The KN should be mounted as close to the carburetor as possible with the arrow on the cover pointing up and the diaphragm in a vertical position. This helps to minimize the effects of gravity on diaphragm travel. This unit should also be placed for easy access to the primer if provided. There are two sets of mounting holes provided. either set of mounts will adequately support the KN. The bottom set of holes has a 1 3/4” bolt spacing for use with all Garretson universal mounting brackets. The mounting bosses on the cover are spaced (5 3/4”) apart for use with 5/16 bolts.

Before installing the fuel supply line, be sure that the gas pressure is no more than the maximum inlet pressure shown on the front of the KN. If the pressure is greater, leakage could result in a fire hazard and or hard starting. The piping to the inlet should be of sufficient size to allow full flow to the KN. This is very important in natural gas installations as any restrictions can affect engine performance. If a solenoid is used ahead of the KN in the low– pressure line, it should have an orifice at least as big as the orifice in the KN. Flexible piping to the inlet should be used to prevent cracking from vibration if the KN is mounted on the engine or other vibrating surface.

Note: Thread sealing compound should be used on all pipe thread fittings between the KN and

the fuel supply tank, being careful not to get any inside the inlet or fittings. Excess compound could collect on the seat and orifice and cause hazardous leakage, resulting in poor performance. After piping is complete, turn on the gas and use a soap solution to check all fittings for leaks.

If an electric solenoid primer is used, follow the wiring and adjusting instructions furnished separately. kit by connecting into a pressure line at a reduced pressure, call us. The KN outlet is 3/8 NPT and if an outlet fitting has not been provided, select and insert a suitable vapor fitting taking care not to allow any chips or dirt to enter the outlet. Use of street ells or conventional pipe fittings in the fuel line between the KN and the carburetor is not recommended as they may restrict the flow of fuel.

When installation of a properly sized fuel hose between the KN and carburetor is completed, if you are installing a complete conversion return to the instructions. For field replacement applications the unit is ready for service.

4-26 Operation

MN2408

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Contents GLC Generator California Proposition 65 Warning Table of Contents Generator AC Metering Engine Parameter Display Appendix aSection Product Safety Information Read This Manual ThoroughlySymbols OperationOperation Warning Statements Burn Installation Maintenance Product Safety Information MN2408 Limited Warranty Warranty PeriodLabor Parts General Information MN2408 Installation Guidelines Site PlanningControls and Transfer Switch Engine Cooling SystemExhaust System Room AirFoundation Design Foundation Checklist Setting The Genset On An Existing Concrete Floor SlabVibration Isolators Weight Of The Genset Approximate Weight vs. kW OutputDesigning An Isolated Foundation Calculate Soil Bearing Load SBL CapacityTypical Foundation Installation Approximate Load Bearing Capacities of Various Soil TypesExhaust System Exhaust Checklist System PlacementMulti-Engine Installations Level Of AttenuationExhaust System Calculations Exhaust Piping Cooling System Cooling System Checklist Radiator CoolingHeat Exchanger Cooling System DeterminationCooling System Design Engine Mounted Radiator Cooling Hot Well Installations Remote Radiator Cooling11 Valves & Fittings and Fluid Flow in Pipe Other Considerations 13 Coolant Mixture Air System Air System Checklist Wind BarrierEngine Crankcase Ventilation Transfer Switch Transfer Switch Checklist Transfer Switch LocationBattery Starting System Battery LocationBattery Charger Battery CablesGeneral Information MN2408 When the Generator is installed outdoors Generator LiftingMounting Dimensions Generator MountingSecure the Generator Ventilation TestHot Exhaust Gasses Backpressure must not exceed 20 of water columnGuidelines for Exhaust System Page Fuel Connections Fuel Consumption Natural and LPGGeneral Considerations Example Determining Pipe Size for Natural Gas Natural Gas ConnectionsNatural Gas Flow Rate Cubic Feet per Hour per Pipe Length Example Determining Pipe Size for LPG LP Gas Flow Rate Cubic Feet per Hour per Pipe LengthTransfer Switch Considerations RatingThree Phase WYE and Delta Connections Battery Charger Considerations General Wiring ConsiderationsFrame Ground Connection Page Recommended Engine Oil and Battery Type Post Installation ChecksGLC100 GLC125Post Installation Checks Run Switch On when the OFF Switch is used to stop the engineOperator Control Panel Digital Engine Controller Only Programming KeysOperator Control Panel Manual Start/StopAutomatic Start/Stop Automatic Fault Shutdown Automatic Mains Failure AMFUtility Power Failure Conditions Utility Power RestoredUtility Normal Condition Load Test Push-button OperationNo Load Test Engine Controller Inputs & Outputs Analog Faults Run Such as Fuel Rack Solenoids or electronic governorsCrank Engine starter motorAre no active faults Action Description Display CommentsFront panel keypad push-button NormalOther time delay functions are Phase system not applicable Generator KVA DisplayVab Displays the generators output voltage Vbc Displays the generators output voltageBattery Voltage/Engine Speed Navigation Hints Main Menu Loop Voltage Calibration Procedure Repeat for each phase Span CalibrationDisplayed values Engine Temperature & Oil Pressure Calibration Displays the type of calibration functionOil Pressure UsedConfiguration Data Sheet Main Menu Loop Parameters Fault Name Input Analog 198 F AlarmParameter Setting Volts A-B Battery VoltageEngine Control Connections Operator Control Panel Analog Engine Controller Only 10 Analog Operator Control Panel 11 9957N Analog Engine Controller Connections 12 A121H Analog Engine Controller Connections Service Garretson Model KN Fuel Valve Considerations GeneralInstallation Section Troubleshooting and Maintenance EngineProblems and Solutions General Troubleshooting GuideTroubleshooting Guide Digital Controller Only Troubleshooting Guide Analog Controller Only Verify the adjustments. Replace controller if failedSpeed Part number DIODE, 1N5408Replacement Parts GLC GLC125LAMP, #67, 12 Volt Flywheel Housing Magnetic Pickup Cable Jam NutGLC Circuit Breaker & Electrical Data FLAGLC Data 259 300 MN2408 Series GLC A-7 144 150 GLC Wire Size Figure A-2 Customer Interface Connection Diagram MN2408 Series GLC A-11 Figure A-4 Single Phase w/o Breaker Connection Diagram Figure A-5 Single Phase One Breaker Connection Diagram Figure A-6 Single Phase Two Breaker Connection Diagram MN2408 Series GLC A-15 Series GLC MN2408 MN2408 Series GLC A-17 Series GLC MN2408 Figure A-11 Three Phase Connection Diagram Figure A-12 Three Phase Connection Diagram with PMG MN2408 Series GLC A-21 Series GLC MN2408 MN2408 Series GLC A-23 Series GLC MN2408 MN2408 Series GLC A-25 Series GLC MN2408 MN2408 Series GLC A-27 Figure A-20 Control Box Connections with MEC2 Controller Figure A-21 Engine Wiring, Woodward 4.3L GM Figure A-22 Engine Wiring, Woodward 5.7L GM Figure A-23 Engine Wiring, Woodward 8.1L GM Series GLC MN2408 Power Name Address Phone Model Number Job NumberStandby Continuous No LoadAdjust the AC voltage to match the normal source SwitchAre legible Proper belt alignment and tensionsBaldor District Offices Baldor Electric Company MN2408 04 FAR200