Baldor GLC50 manual Are legible, Proper belt alignment and tensions, Properly connected, Equipment

Page 110

 

 

 

Pre Start-up Check List

 

 

 

Start-up Procedure

 

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No freight damage (Components tight, straight, etc.).

 

 

 

Check that all applicable warning decals are in their proper place

 

 

 

 

 

 

 

and are legible.

 

 

 

 

 

 

 

 

 

 

 

Proper belt alignment and tensions.

 

 

 

The ATS engine start wires and other DC wires, if any, must be

 

 

 

 

 

 

 

properly connected.

 

 

 

 

 

 

 

 

 

 

 

Flex fuel lines installed between engine and tank.

 

 

 

All wiring connections are tight.

 

 

 

 

 

 

 

 

 

 

 

Fluid levels (Oil, Antifreeze, Battery, Governor, etc.) Check for

 

 

 

The equipment room is clean & all unrelated materials removed.

 

 

 

leaks, tighten as necessary.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Correct fuel and exhaust plumbing.

 

 

 

The equipment is protected from possible fire damage by fire

 

 

 

 

 

 

 

extinguisher system.

 

 

 

 

 

 

 

 

 

 

 

Adequate air flow.

 

 

 

Earthquake protection (when applicable) is adequate for the

 

 

 

 

 

 

 

equipment.

 

 

 

 

 

 

 

 

 

 

 

Correct AC wire sizes and connections.

 

 

 

Open generator mainline breaker or remove fuses.

 

 

 

 

 

 

 

 

 

 

 

Correct DC wire sizes and connections (route separate from AC).

 

 

 

Turn down speed potentiometer (electronic governor) or speed

 

 

 

 

 

 

 

screw (mechanical governor).

 

 

 

 

 

 

 

 

 

 

 

Block heater is operational.

 

 

 

Move switch to "manual". Let the engine start & run.

 

 

 

 

 

 

 

 

 

 

 

Bleed and prime the fuel system; check for leaks.

 

 

 

After a few minutes, check oil pressure & check for leaks.

 

 

 

Correct as necessary.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

On natural gas fueled sets, gas pressure of 4-6 oz. of pressure with

 

 

 

Adjust the speed to 60/50Hz if equipped with electronic governor or

 

 

 

adequate volume is available.

 

 

 

63/53 Hz with mechanical governor.

 

 

 

 

 

 

 

 

 

 

 

Gas solenoid valve is properly functioning.

 

 

 

If speed is unstable, adjust per engine or governor manual.

 

 

 

 

 

 

 

 

 

 

 

Exhaust line and flexible connections are properly installed without

 

 

 

Adjust the AC voltage to match the normal source.

 

 

 

excessive bends and restrictions.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Exhaust system termination properly located to prevent entry of

 

 

 

Let the unit run until engine reaches proper water temp.

 

 

 

exhaust gas into building.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Batteries properly filled with electrolyte & properly connected to the

 

 

 

Close generator mainline breaker or replace fuses.

 

 

 

engine.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Battery charger must be properly installed & connected to the

 

 

 

Manually over-speed the unit until engine shutdown (68-70 Hz for

 

 

 

battery. Battery must be fully charged prior to start-up.

 

 

 

60 Hz generators ; 58-60 Hz for 50 Hz generator sets).

 

 

 

 

 

 

 

 

 

 

 

Generator load connectors of proper ampacity are connected to

 

 

 

Test automatic shut-downs (low oil pressure, low coolant level, high

 

 

 

either the circuit breaker or the emergency side of the transfer

 

 

 

coolant temperature, Overspeed set to ______Hz Other______)

 

 

 

switch.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The nameplate voltage & frequency of the Genset matches that of

 

 

 

*** Instruct End User On Functions Of Unit ***.

 

 

 

ATS & normal source.

 

 

 

Set Times to Customer's Request and Run a Simulated Power

 

 

 

 

 

 

 

Outage.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Instruct the customer in proper operation & maintenance

 

 

 

 

 

 

 

of the system and make sure they have correct manuals.

Return this completed form to:

BALDOR GENERATORS

3815 Oregon Street

Oshkosh, WI 54902

A-34 Series GLC

MN2408

Page 109 Page 111
Image 110
Page 109 Page 111
Contents GLC Generator California Proposition 65 Warning Table of Contents Generator AC Metering Engine Parameter Display Appendix aSection Product Safety Information Read This Manual ThoroughlySymbols OperationOperation Warning Statements Burn Installation Maintenance Product Safety Information MN2408 Labor Parts Limited WarrantyWarranty Period General Information MN2408 Installation Guidelines Site PlanningExhaust System Controls and Transfer SwitchEngine Cooling System Room AirVibration Isolators Foundation Design Foundation ChecklistSetting The Genset On An Existing Concrete Floor Slab Weight Of The Genset Approximate Weight vs. kW OutputDesigning An Isolated Foundation Calculate Soil Bearing Load SBL CapacityTypical Foundation Installation Approximate Load Bearing Capacities of Various Soil TypesMulti-Engine Installations Exhaust System Exhaust ChecklistSystem Placement Level Of AttenuationExhaust System Calculations Exhaust Piping Cooling System Cooling System Checklist Radiator CoolingCooling System Design Engine Mounted Radiator Cooling Heat ExchangerCooling System Determination Hot Well Installations Remote Radiator Cooling11 Valves & Fittings and Fluid Flow in Pipe Other Considerations 13 Coolant Mixture Air System Air System Checklist Wind BarrierEngine Crankcase Ventilation Transfer Switch Transfer Switch Checklist Transfer Switch LocationBattery Starting System Battery LocationBattery Charger Battery CablesGeneral Information MN2408 When the Generator is installed outdoors Generator LiftingMounting Dimensions Generator MountingSecure the Generator Ventilation TestGuidelines for Exhaust System Hot Exhaust GassesBackpressure must not exceed 20 of water column Page General Considerations Fuel ConnectionsFuel Consumption Natural and LPG Natural Gas Flow Rate Cubic Feet per Hour per Pipe Length Example Determining Pipe Size for Natural GasNatural Gas Connections Example Determining Pipe Size for LPG LP Gas Flow Rate Cubic Feet per Hour per Pipe LengthTransfer Switch Considerations RatingThree Phase WYE and Delta Connections Frame Ground Connection Battery Charger ConsiderationsGeneral Wiring Considerations Page GLC100 Recommended Engine Oil and Battery TypePost Installation Checks GLC125Post Installation Checks Operator Control Panel Digital Engine Controller Only Run SwitchOn when the OFF Switch is used to stop the engine Programming KeysAutomatic Start/Stop Operator Control PanelManual Start/Stop Automatic Fault Shutdown Automatic Mains Failure AMFUtility Normal Condition Utility Power Failure ConditionsUtility Power Restored Load Test Push-button OperationNo Load Test Engine Controller Inputs & Outputs Analog Faults Crank RunSuch as Fuel Rack Solenoids or electronic governors Engine starter motorFront panel keypad push-button Are no active faultsAction Description Display Comments NormalOther time delay functions are Vab Displays the generators output voltage Phase system not applicableGenerator KVA Display Vbc Displays the generators output voltageBattery Voltage/Engine Speed Navigation Hints Main Menu Loop Voltage Calibration Procedure Displayed values Repeat for each phaseSpan Calibration Oil Pressure Engine Temperature & Oil Pressure CalibrationDisplays the type of calibration function UsedConfiguration Data Sheet Main Menu Loop Parameters Parameter Setting Volts A-B Fault Name Input Analog198 F Alarm Battery VoltageEngine Control Connections Operator Control Panel Analog Engine Controller Only 10 Analog Operator Control Panel11 9957N Analog Engine Controller Connections 12 A121H Analog Engine Controller Connections Service Garretson Model KN Fuel Valve Considerations GeneralInstallation Section Troubleshooting and Maintenance EngineProblems and Solutions General Troubleshooting GuideTroubleshooting Guide Digital Controller Only Speed Troubleshooting Guide Analog Controller OnlyVerify the adjustments. Replace controller if failed Part number DIODE, 1N5408LAMP, #67, 12 Volt Replacement PartsGLC GLC125 Flywheel Housing Magnetic Pickup Cable Jam NutGLC Circuit Breaker & Electrical Data FLAGLC Data 259 300 MN2408 Series GLC A-7 144 150 GLC Wire Size Figure A-2 Customer Interface Connection Diagram MN2408 Series GLC A-11 Figure A-4 Single Phase w/o Breaker Connection Diagram Figure A-5 Single Phase One Breaker Connection Diagram Figure A-6 Single Phase Two Breaker Connection Diagram MN2408 Series GLC A-15 Series GLC MN2408 MN2408 Series GLC A-17 Series GLC MN2408 Figure A-11 Three Phase Connection Diagram Figure A-12 Three Phase Connection Diagram with PMG MN2408 Series GLC A-21 Series GLC MN2408 MN2408 Series GLC A-23 Series GLC MN2408 MN2408 Series GLC A-25 Series GLC MN2408 MN2408 Series GLC A-27 Figure A-20 Control Box Connections with MEC2 Controller Figure A-21 Engine Wiring, Woodward 4.3L GM Figure A-22 Engine Wiring, Woodward 5.7L GM Figure A-23 Engine Wiring, Woodward 8.1L GM Series GLC MN2408 Standby Continuous PowerName Address Phone Model Number Job Number No LoadAre legible Adjust the AC voltage to match the normal sourceSwitch Proper belt alignment and tensionsBaldor District Offices Baldor Electric Company MN2408 04 FAR200
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