Baldor GLC80, GLC35, GLC50, GLC125 Section Product Safety Information, Read This Manual Thoroughly

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Section 1

Product Safety Information

Safety Notice

Be sure that you are completely familiar with the safe operation of this equipment. This

 

equipment may be connected to other machines that have rotating parts or parts that are

 

controlled by this equipment. Improper use can cause serious or fatal injury. Always

 

disconnect all electrical loads before starting the generator.

 

Installation and repair procedures require specialized skills with electrical generating equipment

 

and liquid cooled engine systems. Any person that installs or repairs this generator must have

 

these specialized skills to ensure that this generating unit is safe to operate. Contact Baldor

 

service department for repairs or any questions you may have about the safe installation and

 

operation of this system.

 

The precaution statements are general guidelines for the safe use and operation of this

 

generator. It is not practical to list all unsafe conditions. Therefore, if you use a procedure that is

 

not recommended in this manual you must determine if it is safe for the operator and all

 

personnel in the proximity to the generator and connected loads. If there is any question of the

 

safety of a procedure please contact Baldor before starting the generator.

 

This equipment contains high voltages. Electrical shock can cause serious or fatal injury. Only

 

qualified personnel should attempt the start–up procedure or troubleshoot this equipment.

 

This equipment may be connected to other machines that have rotating parts or parts that are

 

driven by this equipment. Improper use can cause serious or fatal injury. Only qualified

 

personnel should attempt the start–up procedure or troubleshoot this equipment.

–System documentation must be available to anyone that operates this equipment at all times.

–Keep non-qualified personnel at a safe distance from this equipment.

–Only qualified personnel familiar with the safe installation, operation and maintenance of this device should attempt start-up or operating procedures.

–Always stop engine before making or removing any connections.

–Always stop engine and allow it to cool before refueling.

Responsibility When your generator is delivered, it becomes the responsibility of the owner/operator of the generator set to prevent unsafe conditions and operation of the equipment. Some responsibilities include (but are not limited to) the following:

1.It is the responsibility of the owner/operator of this generator to ensure that this equipment is correctly and safely installed.

2.It is the responsibility of the owner/operator of this generator to ensure that this equipment, when installed fully complies with all federal, state and local codes.

3.It is the responsibility of the owner/operator of this generator to ensure that any person operating this equipment has been properly trained.

4.It is the responsibility of the owner/operator of this generator to ensure that any person operating this equipment has access to all manuals and information required for the safe use and operation of this equipment.

5.It is the responsibility of the owner/operator of this generator to ensure that it is properly maintained and safety inspected at regular scheduled intervals.

6.It is the responsibility of the owner/operator of this generator to ensure that any person who has not been trained on the safe use of this equipment does not have access to this equipment.

Read This Manual Thoroughly

If you do not understand any concept, any procedure, any safety warning statement, any safety caution statement or any portion of this manual, contact Baldor or your nearest authorized Baldor representative. We are happy to make sure you understand the information in this manual so that you can safely enjoy the full use of this generator.

Baldor Generators

3815 Oregon Street

Oshkosh, WI 54902

(920) 236–4200(voice); or (920) 236–4219 (fax); or www.baldor.com

MN2408

Product Safety Information 1-1

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Contents GLC Generator California Proposition 65 Warning Table of Contents Appendix a Generator AC Metering Engine Parameter DisplayRead This Manual Thoroughly Section Product Safety InformationOperation SymbolsOperation Warning Statements Burn Installation Maintenance Product Safety Information MN2408 Labor Parts Limited WarrantyWarranty Period General Information MN2408 Site Planning Installation GuidelinesEngine Cooling System Controls and Transfer SwitchExhaust System Room AirVibration Isolators Foundation Design Foundation ChecklistSetting The Genset On An Existing Concrete Floor Slab Approximate Weight vs. kW Output Weight Of The GensetCalculate Soil Bearing Load SBL Capacity Designing An Isolated FoundationApproximate Load Bearing Capacities of Various Soil Types Typical Foundation InstallationSystem Placement Exhaust System Exhaust ChecklistMulti-Engine Installations Level Of AttenuationExhaust System Calculations Exhaust Piping Radiator Cooling Cooling System Cooling System ChecklistCooling System Design Engine Mounted Radiator Cooling Heat ExchangerCooling System Determination Remote Radiator Cooling Hot Well Installations11 Valves & Fittings and Fluid Flow in Pipe Other Considerations 13 Coolant Mixture Wind Barrier Air System Air System ChecklistEngine Crankcase Ventilation Transfer Switch Location Transfer Switch Transfer Switch ChecklistBattery Location Battery Starting SystemBattery Cables Battery ChargerGeneral Information MN2408 Generator Lifting When the Generator is installed outdoorsGenerator Mounting Mounting DimensionsVentilation Test Secure the GeneratorGuidelines for Exhaust System Hot Exhaust GassesBackpressure must not exceed 20 of water column Page General Considerations Fuel ConnectionsFuel Consumption Natural and LPG Natural Gas Flow Rate Cubic Feet per Hour per Pipe Length Example Determining Pipe Size for Natural GasNatural Gas Connections LP Gas Flow Rate Cubic Feet per Hour per Pipe Length Example Determining Pipe Size for LPGRating Transfer Switch ConsiderationsThree Phase WYE and Delta Connections Frame Ground Connection Battery Charger ConsiderationsGeneral Wiring Considerations Page Post Installation Checks Recommended Engine Oil and Battery TypeGLC100 GLC125Post Installation Checks On when the OFF Switch is used to stop the engine Run SwitchOperator Control Panel Digital Engine Controller Only Programming KeysAutomatic Start/Stop Operator Control PanelManual Start/Stop Automatic Mains Failure AMF Automatic Fault ShutdownUtility Power Restored Utility Power Failure ConditionsUtility Normal Condition Load Test Push-button OperationNo Load Test Engine Controller Inputs & Outputs Analog Faults Such as Fuel Rack Solenoids or electronic governors RunCrank Engine starter motorAction Description Display Comments Are no active faultsFront panel keypad push-button NormalOther time delay functions are Generator KVA Display Phase system not applicableVab Displays the generators output voltage Vbc Displays the generators output voltageBattery Voltage/Engine Speed Navigation Hints Main Menu Loop Voltage Calibration Procedure Displayed values Repeat for each phaseSpan Calibration Displays the type of calibration function Engine Temperature & Oil Pressure CalibrationOil Pressure UsedConfiguration Data Sheet Main Menu Loop Parameters 198 F Alarm Fault Name Input AnalogParameter Setting Volts A-B Battery VoltageEngine Control Connections 10 Analog Operator Control Panel Operator Control Panel Analog Engine Controller Only11 9957N Analog Engine Controller Connections 12 A121H Analog Engine Controller Connections Garretson Model KN Fuel Valve Considerations General ServiceInstallation Engine Section Troubleshooting and MaintenanceGeneral Troubleshooting Guide Problems and SolutionsTroubleshooting Guide Digital Controller Only Speed Troubleshooting Guide Analog Controller OnlyVerify the adjustments. Replace controller if failed DIODE, 1N5408 Part numberLAMP, #67, 12 Volt Replacement PartsGLC GLC125 Cable Jam Nut Flywheel Housing Magnetic PickupFLA GLC Circuit Breaker & Electrical DataGLC Data 259 300 MN2408 Series GLC A-7 144 150 GLC Wire Size Figure A-2 Customer Interface Connection Diagram MN2408 Series GLC A-11 Figure A-4 Single Phase w/o Breaker Connection Diagram Figure A-5 Single Phase One Breaker Connection Diagram Figure A-6 Single Phase Two Breaker Connection Diagram MN2408 Series GLC A-15 Series GLC MN2408 MN2408 Series GLC A-17 Series GLC MN2408 Figure A-11 Three Phase Connection Diagram Figure A-12 Three Phase Connection Diagram with PMG MN2408 Series GLC A-21 Series GLC MN2408 MN2408 Series GLC A-23 Series GLC MN2408 MN2408 Series GLC A-25 Series GLC MN2408 MN2408 Series GLC A-27 Figure A-20 Control Box Connections with MEC2 Controller Figure A-21 Engine Wiring, Woodward 4.3L GM Figure A-22 Engine Wiring, Woodward 5.7L GM Figure A-23 Engine Wiring, Woodward 8.1L GM Series GLC MN2408 Name Address Phone Model Number Job Number PowerStandby Continuous No LoadSwitch Adjust the AC voltage to match the normal sourceAre legible Proper belt alignment and tensionsBaldor District Offices Baldor Electric Company MN2408 04 FAR200
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