Baldor GLC80 Recommended Engine Oil and Battery Type, Post Installation Checks, GLC100, GLC125

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Figure 3-6 Battery Installation

Washers & Nut

Battery Hold Down Bar (Install away from terminals)

Washers & Nut

The + and – terminals of your battery may be different than shown. Be sure that the Positive lead is connected to the positive

(+)terminal of your battery.

Battery

Battery Hold Down Rod

Battery Tray

4.Connect the positive lead to the positive (+) battery terminal.

5.Connect the negative lead to the negative (–) battery terminal.

6.Do not lay tools or metal parts on top of batteries.

7.Connect charging source to the battery terminals.

8.Disconnect the battery’s ground terminal before working in the vicinity of the battery or battery wires. Contact with the battery can result in electrical shock when a tool accidently touches the positive battery terminal or wire. The risk of such shock is reduced when the ground lead is removed during installation and maintenance.

Recommended Engine Oil and Battery Type

When replacing batteries, use only the recommended battery for your generator, see Table 3-7.

Table 3-7

MODEL

SUMMER

WINTER

OIL

RECOMMENDED

(AMPS) COLD

OIL

OIL

CAPACITY

BATTERY

CRANKING

 

 

 

 

 

 

 

GLC30

SAE. 30

5W/30

6.0 QTS

BCI Group 31

925

GLC35

SAE. 30

5W/30

6.0 QTS

BCI Group 31

925

GLC45

SAE. 30

5W/30

6.0 QTS

BCI Group 31

925

GLC50

SAE. 30

5W/30

6.2 QTS

BCI Group 31

925

GLC60

SAE. 30

5W/30

6.2 QTS

BCI Group 31

925

GLC80

SAE. 30

5W/30

6.5 QTS

BCI Group 31

925

GLC100

SAE. 30

5W/30

6.5 QTS

BCI Group 31

925

GLC125

SAE. 30

5W/30

6.5 QTS

BCI Group 31

925

Post Installation Checks

When the initial installation is complete, these checks must be performed before starting the engine. These checks are not required before each start, only after the initial installation.

1.Generators that have been in transit or storage for long periods may be subjected to extreme temperature and moisture changes. This can cause excessive condensation, and the generator windings should be thoroughly dried before bringing the generator up to full nameplate voltage. If this precaution is not taken, serious damage to the generator can result.

Caution: Do not apply high voltage to windings (do not start the generator) in a moisture–saturated condition. Moisture can cause insulation breakdown, making it necessary to return the generator to the factory for repair, and consequent expense and loss of time.

Note: These precautions are especially necessary in locations such as seaboard installations and other high humidity areas. Some installations will be in atmospheres that are much more corrosive than others. Prevention of a failure is better than being forced to make a repair.

MN2408

Receiving & Installation 3-13

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Contents GLC Generator California Proposition 65 Warning Table of Contents Appendix a Generator AC Metering Engine Parameter DisplayRead This Manual Thoroughly Section Product Safety InformationOperation SymbolsOperation Warning Statements Burn Installation Maintenance Product Safety Information MN2408 Limited Warranty Warranty PeriodLabor Parts General Information MN2408 Site Planning Installation GuidelinesEngine Cooling System Controls and Transfer SwitchExhaust System Room AirFoundation Design Foundation Checklist Setting The Genset On An Existing Concrete Floor SlabVibration Isolators Approximate Weight vs. kW Output Weight Of The GensetCalculate Soil Bearing Load SBL Capacity Designing An Isolated FoundationApproximate Load Bearing Capacities of Various Soil Types Typical Foundation InstallationSystem Placement Exhaust System Exhaust ChecklistMulti-Engine Installations Level Of AttenuationExhaust System Calculations Exhaust Piping Radiator Cooling Cooling System Cooling System ChecklistHeat Exchanger Cooling System DeterminationCooling System Design Engine Mounted Radiator Cooling Remote Radiator Cooling Hot Well Installations11 Valves & Fittings and Fluid Flow in Pipe Other Considerations 13 Coolant Mixture Wind Barrier Air System Air System ChecklistEngine Crankcase Ventilation Transfer Switch Location Transfer Switch Transfer Switch ChecklistBattery Location Battery Starting SystemBattery Cables Battery ChargerGeneral Information MN2408 Generator Lifting When the Generator is installed outdoorsGenerator Mounting Mounting DimensionsVentilation Test Secure the GeneratorHot Exhaust Gasses Backpressure must not exceed 20 of water columnGuidelines for Exhaust System Page Fuel Connections Fuel Consumption Natural and LPGGeneral Considerations Example Determining Pipe Size for Natural Gas Natural Gas ConnectionsNatural Gas Flow Rate Cubic Feet per Hour per Pipe Length LP Gas Flow Rate Cubic Feet per Hour per Pipe Length Example Determining Pipe Size for LPGRating Transfer Switch ConsiderationsThree Phase WYE and Delta Connections Battery Charger Considerations General Wiring ConsiderationsFrame Ground Connection Page Post Installation Checks Recommended Engine Oil and Battery TypeGLC100 GLC125Post Installation Checks On when the OFF Switch is used to stop the engine Run SwitchOperator Control Panel Digital Engine Controller Only Programming KeysOperator Control Panel Manual Start/StopAutomatic Start/Stop Automatic Mains Failure AMF Automatic Fault ShutdownUtility Power Restored Utility Power Failure ConditionsUtility Normal Condition Load Test Push-button OperationNo Load Test Engine Controller Inputs & Outputs Analog Faults Such as Fuel Rack Solenoids or electronic governors RunCrank Engine starter motorAction Description Display Comments Are no active faultsFront panel keypad push-button NormalOther time delay functions are Generator KVA Display Phase system not applicableVab Displays the generators output voltage Vbc Displays the generators output voltageBattery Voltage/Engine Speed Navigation Hints Main Menu Loop Voltage Calibration Procedure Repeat for each phase Span CalibrationDisplayed values Displays the type of calibration function Engine Temperature & Oil Pressure CalibrationOil Pressure UsedConfiguration Data Sheet Main Menu Loop Parameters 198 F Alarm Fault Name Input AnalogParameter Setting Volts A-B Battery VoltageEngine Control Connections 10 Analog Operator Control Panel Operator Control Panel Analog Engine Controller Only11 9957N Analog Engine Controller Connections 12 A121H Analog Engine Controller Connections Garretson Model KN Fuel Valve Considerations General ServiceInstallation Engine Section Troubleshooting and MaintenanceGeneral Troubleshooting Guide Problems and SolutionsTroubleshooting Guide Digital Controller Only Troubleshooting Guide Analog Controller Only Verify the adjustments. Replace controller if failedSpeed DIODE, 1N5408 Part numberReplacement Parts GLC GLC125LAMP, #67, 12 Volt Cable Jam Nut Flywheel Housing Magnetic PickupFLA GLC Circuit Breaker & Electrical DataGLC Data 259 300 MN2408 Series GLC A-7 144 150 GLC Wire Size Figure A-2 Customer Interface Connection Diagram MN2408 Series GLC A-11 Figure A-4 Single Phase w/o Breaker Connection Diagram Figure A-5 Single Phase One Breaker Connection Diagram Figure A-6 Single Phase Two Breaker Connection Diagram MN2408 Series GLC A-15 Series GLC MN2408 MN2408 Series GLC A-17 Series GLC MN2408 Figure A-11 Three Phase Connection Diagram Figure A-12 Three Phase Connection Diagram with PMG MN2408 Series GLC A-21 Series GLC MN2408 MN2408 Series GLC A-23 Series GLC MN2408 MN2408 Series GLC A-25 Series GLC MN2408 MN2408 Series GLC A-27 Figure A-20 Control Box Connections with MEC2 Controller Figure A-21 Engine Wiring, Woodward 4.3L GM Figure A-22 Engine Wiring, Woodward 5.7L GM Figure A-23 Engine Wiring, Woodward 8.1L GM Series GLC MN2408 Name Address Phone Model Number Job Number PowerStandby Continuous No LoadSwitch Adjust the AC voltage to match the normal sourceAre legible Proper belt alignment and tensionsBaldor District Offices Baldor Electric Company MN2408 04 FAR200