Middleby Marshall Model PS536 Gas Utility Rough-In Recommendations, Gas Conversion

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ENGLISH

SECTION 2 - INSTALLATION

A.Gas Utility Rough-In Recommendations

The following gas system specifications are STRONGLY RECOMMENDED. Deviating from these recommendations may affect the baking performance of the oven.

Gas Meter - 650 cfh meter

Gas Line

DEDICATED LINE from the gas meter to the oven

2" (50.8mm) pipe for natural gas

1-1/2" (38.1mm) pipe for propane

Maximum length: 200' (61m). Each 90° elbow equals 7' (2.13m) of pipe.

B.Connection

Check the oven’s gas supply requirements before making the gas utility connection. Gas supply requirements are listed on the oven’s serial plate and in Table 1-5, Gas Orifice and Pressure Specifications (in Section 1, Description).

Check the serial plate to determine the type of gas (Propane or Natural) to be used with the oven.

Refer to the instructions in the gas hose package (included in the Installation Kit) before connecting the gas line. One gas line connection method is shown in Figure 2-14; however, compliance with the applicable standards and regulations is mandatory.

Inlet and regulated gas pressure readings can be taken using a “U” tube manometer at the tap locations shown in Figure 2- 15.

NOTE

In the USA, the installation must conform with local codes, or in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1.

In Canada, the installation must conform with local codes, or in the absence of local codes, with the Natural Gas Installation Code, CAN/CGA-B 149.1, or the Propane Installation Code, CAN/CGA-B 149.2, as applicable.

In Australia, the installation must conform with AGA Code AG601 and with any requirements of the appropriate statutory authority.

Certain safety code requirements exist for the installation of gas ovens; refer to the beginning of Section 2 for a list of the installation standards. In addition, because the oven is equipped with casters, the gas line connection shall be made with:

A connector that complies with the Standard for Connec- tors for Movable Gas Appliances, ANSI Z21.69 (in USA), or Connectors for Movable Gas Appliances, CAN/CGA-6.16 (in Canada), AND

A quick-disconnect device that complies with the Standard for Quick-Disconnect Devices for Use With Gas Fuel, ANSI Z21.41 (in USA.), or, if applicable, Quick-Disconnect De- vices for Use With Gas Fuel, CAN1-6.9 (in Canada).

C.Gas Conversion

Where permitted by local and national codes, it is possible to convert ovens from natural to propane gas, or from propane to natural gas. Use the appropriate Middleby Marshall Gas Conversion Kit for the specific oven model.

CAUTION

The terms of the oven's warranty require all start-ups, conver- sions and service work to be performed by a Middleby Marshall Authorized Service Agent.

Figure 2-14 - Flexible Gas Hose Installation

90°

Elbow

To Gas

Supply Pipe

Union OR

Full-Flow

quick-

Gas

disconnect

Shutoff

device

Valve

 

 

Flexible

 

Gas Hose

Figure 2-15 - Gas Burner and Piping Assembly

In-shot

Pilotburners (2) assembly

Modulating gas valve

Manifold

pressure tap

(where manifold gas pressure is measured)

Combination Gas

Control Valve

(Safety Regulator)

On/Off Switch

Always leave in “ON” position

Inlet pressure

tap (where

incoming gas

pressure is measured)

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Contents PS536 Gas and Electric Ovens English Table of Contents Oven Uses III. Oven SpecificationsDescription II. Oven Components see FigureElectrical specifications for electric ovens per oven cavity Installation Installation KIT see Figure Installation KitRecommendations II. Ventilation SystemRequirements Other ventilation concernsIII. Assembly Top panel and base pad installationRestraint Cable Installation StackingConveyor Installation Assembling and tensioning the conveyorFinal Assembly 10 Conveyor placementVII. GAS Supply DuringpressuretestingnoteoneofthefollowingVI. Electrical Supply Gas Utility Rough-In Recommendations Gas ConversionOperation Location and Description of ControlsII. Normal Operation STEP-BY-STEP If the oven uses this Digital Temperature ControllerDailystartupprocedure Dailyshutdownprocedure ForIII. Quick Reference Digital Temperature Controllers LightActual SP LockOvertemp IV. Quick Reference Troubleshooting SymptomMaintenance Maintenance DailySplit Belt Disassembly and Cleaning II. Maintenance MonthlyIII. Maintenance Every 3 Months Disassembling the drive shaft Blower Belt IV. Maintenance Every 6 MonthsKEY Spare Parts KIT Available sepa- rately. See Figure Lubricating the Blower Fan BearingsElectrical Wiring Diagrams Wiring diagram, PS536 Gas Oven 208/230V, 60 Hz, 1 PhWiring diagram, PS536 Electric Oven 208/230V, 60 Hz, 3 Ph Wiring diagram, PS536 Electric Oven 380V, 50 Hz, 3 Ph English Français Fours électriques et à gaz, modèle PS536 Avertissement Entretien Table DES MatièresFonctionnement Schémas DE CâblageIII. Spécifications DU Four Utilisations DU FourII. Composants DU Four Figure Neut., 1 masse Mise EN Garde Trousse D’INSTALLATION Figure Trousse d’installationAutres considérations pour la ventilation RecommandationsII. Système DE Ventilation III. Assemblage Panneau supérieur et plaque de poseInstallation du câble de retenue SuperpositionInstallation du transporteur Assemblage et ajustement de tension du Transporteur10 Placement du transporteur Assemblage FinalDURANTL’ESSAIDEPRESSION,NOTEZCEQUISUIT VI. Alimentation EN ÉlectricitéVII. Alimentation EN GAZ 14 Installation du tuyau à gaz flexible Emplacement ET Description DES Commandes FonctionnementII. Fonctionnement Normal PAS-À-PAS ProcédurequotidiennedemiseenmarcheAttendez PROCÉDUREQUOTIDIENNEDEMISEÀL’ARRÊTAffichage du Temp » Lock »« Overtemp » IV. Consultation Rapide Résolution DE Problèmes SymptômeMise EN Garde EntretienAvertissement RemarqueII. Entretien Mensuel III. Entretien TrimestrielDémontage de l’arbre d’entraînement IV. Entretien Semestriel Schémas DE Câblage Schéma de câblage, Four à gaz PS536 208/230 V, 60 Hz, 1 PhSchémas DE Câblage Schéma de câblage, Four électrique PS536 380 V, 50 Hz, 3 Ph Anglais Français Espagnol Hornos de Gas y Eléctricos PS536 Aviso Sección 3 Operación SECCIÓN5-DIAGRAMASDELCABLEADOELÉCTRICOÍndice Sección 4 MantenimientoSECCIÓN1DESCRIPCIÓN III. Especificaciones DEL HornoImportante Sección 2 Instalación PrecauciónJuego DE Instalación ver Figura Juego de InstalaciónRequisitos Otros problemas de ventilaciónII. Sistema DE Ventilación RecomendacionesIII. Ensamblado Conjunto del panel superior y cojín de baseCable de sujeción. Para hornos dobles o triples, continúe ApiladoPara hornos sencillos, pase al apartado C, Instalación del Con el paso 1 descrito a continuaciónInstalación del Transportador Figura 2-8 Instalación y tensión del transportadorEnsamblado Final Figura 2-10 Colocación del transportadorDurantelaspruebasdepresiónobservelosiguiente VI. Suministro EléctricoVII. Suministro DE GAS Precaución Conexión Conversión Según el Tipo de GasSección 3 Operación Ubicación Y Descripción DE LOS ControlesProcedimientodiariodeencendido II. Operaciones Normales Paso a PasoSi el horno usa un controlador digital de la temperatura Importante ProcedimientodiariodeapagadoLuz III. Referencia Rápida Controlador Digital DE TemperaturaLock TempIV. Referencia Rápida Diagnóstico DE Averías SíntomaNota SECCIÓN4-MANTENIMIENTOAviso Mantenimiento DiarioII. Mantenimiento Mensual III. Mantenimiento TrimestralFigura 4-5 Desensamble del eje impulsor IV. Mantenimiento Semestral Figura 4-6 Acceso al panel posteriorSección 5 Diagramas DEL Cableado Eléctrico Solamente Para LOS Hornos DE Banda DobleSección 5 Diagramas DEL Cableado Eléctrico Contactor Fases English Français