Middleby Marshall Model PS536 installation manual IV. Maintenance Every 6 Months, Blower Belt

Page 24

ENGLISH

SECTION4-MAINTENANCE

E.Blower Belt

1.Remove the six screws shown in Figure 4-6. Then, remove the rear panel from the oven.

2.Check the blower belt for the proper 1/4" (6.4mm) deflection at the center, and for cracking or excessive wear. See Figure 4-6. Overtightening the belt will cause premature bearing failure and possible vibra- tions. A loose belt may also cause vibrations.

3.If necessary, adjust the tension of the belt by loosening the four motor mounting bolts. Reposition the motor as neccessary until the correct 1/4" (6.4mm) deflection is reached, then tighten the bolts.

F.Lubricating the Blower Fan Bearings

1.Use a grease gun to lubricate the main blower fan shaft bearings, as shown in Figure 4-6.

When lubricating the bearings:

Use a high-quality NLGI #2, lithium soap grease with petroleum oil, such as Middleby P/N 17110-0015.

Add the grease slowly until a small bead of grease is present at the seals. AVOID OVERGREASING. Excessive greasing may cause harm to the bearing.

2.Manually turn the blower shaft by pulling on the belt to purge the grease. Wipe off any excess grease.

3.Replace the rear panel onto the oven.

IV. MAINTENANCE - EVERY 6 MONTHS

A.Check that the oven is cool and the power is disconnected, as described in the warning at the beginning of this Section.

B.Check for excessive wear on the conveyor drive motor brushes. The brushes should be replaced if they have worn to less than 1/4" (6.4mm) in length. Be sure to replace the brushes in exactly the same position.

C.For gas ovens, inspect and clean the burner nozzle and the spark electrode assembly.

D.Check the conveyor drive shaft bushings and spacers. Replace the components if they are worn.

Figure 4-6 - Rear panel access

Remove six (6)

screws to remove

rear panel

Bearings (2 total)

Grease fitting

(1 per

bearing)

Blower belt

Blower motor

Loosen four (4) screws to adjust motor position and belt tension

Fig. 4-7 - Key Spare Parts Kit

1

2

 

3

4

V. KEY SPARE PARTS KIT - Available sepa- rately. See Figure 4-7.

Item

Qty.

Part No.

Description

1

1

44695

Conveyor Drive Motor w/Pickup Assy.

2

2

30153

Drive Motor Brushes

3

1

37337

Kit, Conveyor Speed Controller

4

1

33985

Kit, Thermocouple

5

1

44687

Motor, Blower

5

6

7

 

 

8

 

 

 

6

1

44685

Belt, Blower

7

1

33983

High Limit Control Module, 230V

8

1

97525

Axial Cooling Fan, 230V

9

1

39530

Air Switch, 230V

ELECTRIC OVENS ONLY:

 

10

1

44585

Relay and Heat Sink Assembly

9

10

11

11a

1

43094

 

 

 

 

 

Heating Element, 208V 8 kW

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

11b

1

44800

 

 

 

 

 

Heating Element, 230V 8 kW

 

11c

1

45281

 

 

 

 

 

Heating Element, 380V 8 kW

 

12

3

44701

 

 

 

 

 

Fuse, 60A

 

13

1

44783

 

 

 

 

 

Kit, Digital Temperature Controller

 

GAS OVENS ONLY:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

14

1

36939

 

 

 

 

 

Kit, Digital Temperature Controller

 

15

1

44802

 

 

 

 

 

Pilot Assembly

 

16

1

41647

 

 

 

 

 

Modulating Gas Valve, 1/2"

 

17

1

31651

 

 

 

 

 

Amplifier Board

 

18

1

44801

 

 

 

 

 

Combination Gas Control Valve

24

12

13

14

 

 

15

16

18

17

Image 24
Contents PS536 Gas and Electric Ovens English Table of Contents III. Oven Specifications DescriptionOven Uses II. Oven Components see FigureElectrical specifications for electric ovens per oven cavity Installation Installation KIT see Figure Installation KitII. Ventilation System RequirementsRecommendations Other ventilation concernsIII. Assembly Top panel and base pad installationRestraint Cable Installation StackingConveyor Installation Assembling and tensioning the conveyorFinal Assembly 10 Conveyor placementDuringpressuretestingnoteoneofthefollowing VI. Electrical SupplyVII. GAS Supply Gas Utility Rough-In Recommendations Gas ConversionOperation Location and Description of ControlsIf the oven uses this Digital Temperature Controller DailystartupprocedureII. Normal Operation STEP-BY-STEP Dailyshutdownprocedure ForIII. Quick Reference Digital Temperature Controllers LightSP Lock OvertempActual IV. Quick Reference Troubleshooting SymptomMaintenance Maintenance DailyII. Maintenance Monthly III. Maintenance Every 3 MonthsSplit Belt Disassembly and Cleaning Disassembling the drive shaft IV. Maintenance Every 6 Months KEY Spare Parts KIT Available sepa- rately. See FigureBlower Belt Lubricating the Blower Fan BearingsElectrical Wiring Diagrams Wiring diagram, PS536 Gas Oven 208/230V, 60 Hz, 1 PhWiring diagram, PS536 Electric Oven 208/230V, 60 Hz, 3 Ph Wiring diagram, PS536 Electric Oven 380V, 50 Hz, 3 Ph English Français Fours électriques et à gaz, modèle PS536 Avertissement Table DES Matières FonctionnementEntretien Schémas DE CâblageUtilisations DU Four II. Composants DU Four FigureIII. Spécifications DU Four Neut., 1 masse Mise EN Garde Trousse D’INSTALLATION Figure Trousse d’installationRecommandations II. Système DE VentilationAutres considérations pour la ventilation III. Assemblage Panneau supérieur et plaque de poseInstallation du câble de retenue SuperpositionInstallation du transporteur Assemblage et ajustement de tension du Transporteur10 Placement du transporteur Assemblage FinalVI. Alimentation EN Électricité VII. Alimentation EN GAZDURANTL’ESSAIDEPRESSION,NOTEZCEQUISUIT 14 Installation du tuyau à gaz flexible Emplacement ET Description DES Commandes FonctionnementII. Fonctionnement Normal PAS-À-PAS ProcédurequotidiennedemiseenmarcheAttendez PROCÉDUREQUOTIDIENNEDEMISEÀL’ARRÊTAffichage du Lock » « Overtemp »Temp » IV. Consultation Rapide Résolution DE Problèmes SymptômeEntretien AvertissementMise EN Garde RemarqueII. Entretien Mensuel III. Entretien TrimestrielDémontage de l’arbre d’entraînement IV. Entretien Semestriel Schémas DE Câblage Schéma de câblage, Four à gaz PS536 208/230 V, 60 Hz, 1 PhSchémas DE Câblage Schéma de câblage, Four électrique PS536 380 V, 50 Hz, 3 Ph Anglais Français Espagnol Hornos de Gas y Eléctricos PS536 Aviso SECCIÓN5-DIAGRAMASDELCABLEADOELÉCTRICO ÍndiceSección 3 Operación Sección 4 MantenimientoSECCIÓN1DESCRIPCIÓN III. Especificaciones DEL HornoImportante Sección 2 Instalación PrecauciónJuego DE Instalación ver Figura Juego de InstalaciónOtros problemas de ventilación II. Sistema DE VentilaciónRequisitos RecomendacionesIII. Ensamblado Conjunto del panel superior y cojín de baseApilado Para hornos sencillos, pase al apartado C, Instalación delCable de sujeción. Para hornos dobles o triples, continúe Con el paso 1 descrito a continuaciónInstalación del Transportador Figura 2-8 Instalación y tensión del transportadorEnsamblado Final Figura 2-10 Colocación del transportadorVI. Suministro Eléctrico VII. Suministro DE GAS PrecauciónDurantelaspruebasdepresiónobservelosiguiente Conexión Conversión Según el Tipo de GasSección 3 Operación Ubicación Y Descripción DE LOS ControlesII. Operaciones Normales Paso a Paso Si el horno usa un controlador digital de la temperaturaProcedimientodiariodeencendido Importante ProcedimientodiariodeapagadoLuz III. Referencia Rápida Controlador Digital DE TemperaturaLock TempIV. Referencia Rápida Diagnóstico DE Averías SíntomaSECCIÓN4-MANTENIMIENTO AvisoNota Mantenimiento DiarioII. Mantenimiento Mensual III. Mantenimiento TrimestralFigura 4-5 Desensamble del eje impulsor IV. Mantenimiento Semestral Figura 4-6 Acceso al panel posteriorSección 5 Diagramas DEL Cableado Eléctrico Solamente Para LOS Hornos DE Banda DobleSección 5 Diagramas DEL Cableado Eléctrico Contactor Fases English Français