Middleby Marshall Model PS536 installation manual IV. Quick Reference Troubleshooting, Symptom

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SECTION3-OPERATION

IV. QUICK REFERENCE: TROUBLESHOOTING

SYMPTOM

 

light illu-

 

minates

after

ENGLISH

oven has

been

completely

dur-

 

operating

nor-

 

mally

 

 

Oven shuts down

 

ing operation

PROBLEM

The oven temperature is in excess of 600°F (316°C). If the oven is left in operation, the temperature may rise to 650°F (343°C) and cause a shutdown.

The oven temperature ex- ceeded 650°F (343°C), and the oven was automatically shut down.

SOLUTION

Turn the oven off according to the Daily Shutdown Procedure.

Allow the oven to cool. Regardless of the time that is required for the oven to cool, wait for AT LEAST FIVE MINUTES before restarting the oven.

Repeat the Daily Startup Procedure.

Turn the oven off according to the Daily Shutdown Procedure. Contact your Middleby Marshall Authorized Service Agent to determine and correct the cause of the condition to prevent damage to the oven.

light is lit, oven will not heat

Oven shuts down shortly after it is turned on

(gas ovens only)

The gas burner did not light within 90 seconds of turn- ing the "BLOWER" () Switch to the “ON” ("I") posi- tion. This engages a safety lockout mode.

Turn the "BLOWER" () and "CONVEYOR" ()switches to the "OFF" ("O") position.

Wait for AT LEAST FIVE MINUTES before restarting the oven.

Repeat the Daily Startup procedure.

appears in dis- play, oven is not heating

Oven will not turn on at all

Oven will not heat

Oven is operating, but little or no air is blowing from air fingers

The oven did not reach 200°F (93°C) within 15 min- utes of startup, and has stopped heating.

Electrical power may not be reaching the oven, or the controls may be set incor- rectly.

Controls may be set incor- rectly.

Air fingers may have been reassembled incorrectly after cleaning.

Blower belt may be broken.

Turn the "BLOWER" () and "CONVEYOR" ()switches to the "OFF" ("O") position.

Wait for AT LEAST FIVE MINUTES before restarting the oven. Repeat the Daily Startup procedure.

Check that the circuit breaker/fused disconnect is turned on.

Check that the "BLOWER" () Switch is in the “ON” ("I") position. The burner cannot engage until the blowers are in operation.

Check that the Set Point is correctly set.

Check that the "BLOWER" () Switch is in the “ON” ("I") position.

If the oven still will not heat, turn the oven off according to the instructions in the Daily Shutdown Procedure.

Wait for AT LEAST FIVE MINUTES before restarting the oven.

Repeat the Daily Startup Procedure. Check that the Set Point is above 200°F (93°C).

Turn the oven off according to the Daily Shutdown Procedure.

Refer to Section 4, Maintenance, for instructions on reassem- bling the air fingers.

Turn the oven off according to the Daily Shutdown Procedure. Contact your Middleby Marshall Authorized Service Agent to correct the problem.

Conveyor moves with a

Conveyor may be jammed

jerky motion, or will not

on an object in the oven, or

 

 

 

 

 

 

move at all

conveyor belt or drive chain

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

may be overtightened.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Food products are

Controls may be set incor-

 

 

 

 

overcooked or

rectly.

 

 

 

 

 

undercooked

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Turn the oven off according to the Daily Shutdown Procedure.

Check if the conveyor is blocked by an object inside the oven.

Check that the conveyor drive chain is not overtightened.

Refer to Section 4, Maintenance, for instructions on checking the conveyor belt tension.

Check that the set temperature and bake time settings are correct.

IF THESE STEPS FAIL TO RESOLVE THE PROBLEM, CONTACT YOUR LOCAL MIDDLEBY MARSHALL AUTHORIZED SERVICE AGENT. A SERVICE AGENCY DIRECTORY IS SUPPLIED WITH YOUR OVEN.

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Contents PS536 Gas and Electric Ovens English Table of Contents III. Oven Specifications DescriptionOven Uses II. Oven Components see FigureElectrical specifications for electric ovens per oven cavity Installation Installation KIT see Figure Installation KitII. Ventilation System RequirementsRecommendations Other ventilation concernsIII. Assembly Top panel and base pad installationRestraint Cable Installation StackingConveyor Installation Assembling and tensioning the conveyorFinal Assembly 10 Conveyor placementVII. GAS Supply DuringpressuretestingnoteoneofthefollowingVI. Electrical Supply Gas Utility Rough-In Recommendations Gas ConversionOperation Location and Description of ControlsII. Normal Operation STEP-BY-STEP If the oven uses this Digital Temperature ControllerDailystartupprocedure Dailyshutdownprocedure ForIII. Quick Reference Digital Temperature Controllers LightActual SP LockOvertemp IV. Quick Reference Troubleshooting SymptomMaintenance Maintenance DailySplit Belt Disassembly and Cleaning II. Maintenance MonthlyIII. Maintenance Every 3 Months Disassembling the drive shaft IV. Maintenance Every 6 Months KEY Spare Parts KIT Available sepa- rately. See FigureBlower Belt Lubricating the Blower Fan BearingsElectrical Wiring Diagrams Wiring diagram, PS536 Gas Oven 208/230V, 60 Hz, 1 PhWiring diagram, PS536 Electric Oven 208/230V, 60 Hz, 3 Ph Wiring diagram, PS536 Electric Oven 380V, 50 Hz, 3 Ph English Français Fours électriques et à gaz, modèle PS536 Avertissement Table DES Matières FonctionnementEntretien Schémas DE CâblageIII. Spécifications DU Four Utilisations DU FourII. Composants DU Four Figure Neut., 1 masse Mise EN Garde Trousse D’INSTALLATION Figure Trousse d’installationAutres considérations pour la ventilation RecommandationsII. Système DE Ventilation III. Assemblage Panneau supérieur et plaque de poseInstallation du câble de retenue SuperpositionInstallation du transporteur Assemblage et ajustement de tension du Transporteur10 Placement du transporteur Assemblage FinalDURANTL’ESSAIDEPRESSION,NOTEZCEQUISUIT VI. Alimentation EN ÉlectricitéVII. Alimentation EN GAZ 14 Installation du tuyau à gaz flexible Emplacement ET Description DES Commandes FonctionnementII. Fonctionnement Normal PAS-À-PAS ProcédurequotidiennedemiseenmarcheAttendez PROCÉDUREQUOTIDIENNEDEMISEÀL’ARRÊTAffichage du Temp » Lock »« Overtemp » IV. Consultation Rapide Résolution DE Problèmes SymptômeEntretien AvertissementMise EN Garde RemarqueII. Entretien Mensuel III. Entretien TrimestrielDémontage de l’arbre d’entraînement IV. Entretien Semestriel Schémas DE Câblage Schéma de câblage, Four à gaz PS536 208/230 V, 60 Hz, 1 PhSchémas DE Câblage Schéma de câblage, Four électrique PS536 380 V, 50 Hz, 3 Ph Anglais Français Espagnol Hornos de Gas y Eléctricos PS536 Aviso SECCIÓN5-DIAGRAMASDELCABLEADOELÉCTRICO ÍndiceSección 3 Operación Sección 4 MantenimientoSECCIÓN1DESCRIPCIÓN III. Especificaciones DEL HornoImportante Sección 2 Instalación PrecauciónJuego DE Instalación ver Figura Juego de InstalaciónOtros problemas de ventilación II. Sistema DE VentilaciónRequisitos RecomendacionesIII. Ensamblado Conjunto del panel superior y cojín de baseApilado Para hornos sencillos, pase al apartado C, Instalación delCable de sujeción. Para hornos dobles o triples, continúe Con el paso 1 descrito a continuaciónInstalación del Transportador Figura 2-8 Instalación y tensión del transportadorEnsamblado Final Figura 2-10 Colocación del transportadorDurantelaspruebasdepresiónobservelosiguiente VI. Suministro EléctricoVII. Suministro DE GAS Precaución Conexión Conversión Según el Tipo de GasSección 3 Operación Ubicación Y Descripción DE LOS ControlesProcedimientodiariodeencendido II. Operaciones Normales Paso a PasoSi el horno usa un controlador digital de la temperatura Importante ProcedimientodiariodeapagadoLuz III. Referencia Rápida Controlador Digital DE TemperaturaLock TempIV. Referencia Rápida Diagnóstico DE Averías SíntomaSECCIÓN4-MANTENIMIENTO AvisoNota Mantenimiento DiarioII. Mantenimiento Mensual III. Mantenimiento TrimestralFigura 4-5 Desensamble del eje impulsor IV. Mantenimiento Semestral Figura 4-6 Acceso al panel posteriorSección 5 Diagramas DEL Cableado Eléctrico Solamente Para LOS Hornos DE Banda DobleSección 5 Diagramas DEL Cableado Eléctrico Contactor Fases English Français