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DCS 500B / DCP 500B Operating Instructions, 3ADW000055R0401DCS500BOperating Instructioned
Models:
500
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Troubleshooting
Error codes
Only when connection diagram 1 Appendix A is being used 906 =
If the field time constant is known, e.g. from the motor data sheet
Phase sequence when connecting to the mains / Potential isolation
Presetting the field supply unit
The factory-adjusted default values of the ID-numbers for the
1305 = Field current for Under-excitation signal
Adjusting the current controller
1201 = 3 Panel display ARM. AUTOTUNING
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Image 10
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DCS 500B / DCP 500B Operating Instructions
3ADW000055R0401_DCS500B_Operating Instruction_e_d
Page 9
Page 11
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Image 10
Page 9
Page 11
Contents
Operating Instructions
DCS 500 Thyristor Power Converters
for DC Drive Systems 25 to 5150 A
DCS 500B / DCF 500B DCP 500B
How the DCS 500 Documentation System works
25 to 5150 A
Thyristor Power Converters Series
DCS 500B / DCF 500B DCP 500B
OPERATING INSTRUCTIONS
DCS 500B / DCP 500B Operating Instructions
3ADW000055R0401DCS500BOperating Instructioned
Warnings
Safety Instructions
Overview
DCS 500B / DCP 500B Operating Instructions
Safety Instructions
Warning of electrostatic discharge
Safety Instructions
Mains connection EMERGENCY STOP buttons Intended use
DCS 500B / DCP 500B Operating Instructions
IV A OPERATING INSTRUCTIONS
Contents
Safety Instructions
Chapter 3 - Handling of Control Panel CDP
Appendix A - Connection diagrams
Contents
Chapter 4 - Signals and Troubleshooting
Running the DC- Drive from the CDP31x
DCS 500B / DCP 500B Operating Instructions
3ADW000055R0401DCS500BOperating Instructioned
Chapter 3 - How to Handle the Control and Display Panel
How to use this manual
Contents of this manual
Technical Data DCS 500B / DCF 500B, DCP 500B
Rating plate
Incoming inspection
Storage and transport
DCS 500B / DCF 500B or DCP 500B
IV A 2
Chapter 2 - Start-Up Instructions
General notes
How this chapter is structured
Preventing unintended operating states / Shutting the drive down
Phase sequence when connecting to the mains / Potential isolation
IV A 2
Range of application for the Start-Up Instructions
System-dependent planning
Symbols for switching the electronics or the power section ON and OFF
Symbols for enabling / disabling the reference
IV A 2
Symbol for measuring physical variables
Symbol for altering parameters or for establishing new connections
Symbol for displaying parameter values or connections
IV A 2
IV A 2
2.1 Preparatory work
DCS 500B / DCP 500B Operating Instructions
= Rated power converter current
2.2 Scaling intra-unit signals
Only when connection diagram 1 Appendix A is being used 906 =
= Rated power converter supply voltage
= Rated line voltage
= 500 V fixed! rated power converter voltage
Set this only for units of the DCP 500 series
CAUTION! Please dont forget 11202 = SAVE MOT1 SET
Only for uncontrolled field supply with SDCS-FEX-1
2.3 Presetting the field supply unit
1305 = Field current for Under-excitation signal
505 =
Only for controlled field supply with DCF 501B or DCF 502B
Panel display FEX2/3 AUTOTUNING
1201 =
505 = 2Panel display FEX2 OR FEX3 503 = Rated motor field current
Panel display NO FIELD EXCITER
2.4 Adjusting the current controller
1201 = 3 Panel display ARM. AUTOTUNING
11202
CAUTION! Please dont forget 11202 = SAVE MOT1 SET
b 505 =
1201 = 3 Panel display ARM. AUTOTUNING
DCS 500B / DCP 500B Operating Instructions
1001 = 0 Panel display CONSTANT FIELD
Only when an analog tacho is being used
2.5 Speed feedback balancing
1701 =
Only when the e.m.f. signal is being used as speed feedback
Only when an encoder pulse encoder is being used
12104 = Content of pulse counter
CAUTION! Please dont forget 11202 = SAVE MOT1 SET
12516 =
2.6 Balancing the field supply unit and the e.m.f. controller
2.6.1 Constant field current control
Continue with Chapter
12516 =
2.6.2 Field weakening control with setting range 1
1012 = Speed at field weakening point as per motor rating plate
CAUTION! Please dont forget 11202 = SAVE MOT1 SET
If the field time constant is known, e.g. from the motor data sheet
2.6.3 Field weakening control with setting range 1
Only when unit is fitted with an SDCS-CON-1 control board
If the field time constant is not known
1004 =
1201 = 0 Panel display NOT ACTIVATED 11202 = SAVE MOT1 SET
1002 =
1009 = 1010 =
Proceed as described in 1. / 2. / 3. above
11003
= decrease so that motor voltage is 70%
= decrease so that motor voltage is 40%
12516 =
Only if analog tacho is used as speed feedback
12516 = increase slowly up to 20000 =100 % speed
CAUTION! Please dont forget 11202 = SAVE MOT1 SET
1204 POT1 = 10%...20% max. speed
Only when fine-balancing of the current controller is wanted
1708 = 0,1 s 1709 = 0,1 s
2018 = desired response behaviour of controller
1204 = 1205 =
1701 = 501 = Rated motor voltage set in Chapter
1012 = Speed at rated motor voltage CAUTION! Please dont forget
11202 = SAVE MOT1 SET
402 =
2.9 Presetting the 3-phase field supply unit DCF 50xB
1217 = 0 or 1 Panel display OVP ALARM or OVP ALARM
409 =
3602 =
1201 = 5Panel display FEX2/3 AUTOTUNING
3601 =
3603 =
11202 = SAVE MOT1 SET
1201 = 4Panel display ARM. MAN. TUNING
1215 = 4Panel display FEXLINK NODE
Continue with Chapter
IV A 3
Chapter 3 - Handling of Control Panel CDP
3.1 Overview
⇒ CDP 310 or CDP
3.2 Start Mode
IV A 3
3.3 Panel Functions
Actual Signal Display Mode
Actual Signal Display Mode ACT Parameter Mode PAR Function Mode FUNC
IV A 3
FUNC
Function Mode
IV A 3
DRIVE
Drive Mode
The factory-adjusted default values of the ID-numbers for the
3.4 Pin/Parameter Selecting and Changing of Value
IV A 3
To enter the Parameter Mode
value
element number
IV A 3
3.5 Saving of the Parameters to backup memory
To enter the Parameter Mode
DCS 500B / DCP 500B Operating Instructions
Display Mode
3.6 FAULT RESETTING RESET
3.7 EMERGENCY STOP RESETTING RESET
IV A 3
play to Fault Display , to Fault
3.8 Fault History Display
screen from Actual Signal Dis
Signal Display
3.9 Uploading and Downloading of Parameters UPLOAD/DOWNLOAD
IV A 3
DCS 500B / DCP 500B Operating Instructions
To enter the Function Mode
IV A 3
Display Mode release key
3.10 Setting of the Display Contrast
3.11 Full Name of output pins
IV A 3
Note for CDP
3.12 Selecting output pins
Note for CDP 310 / CDP
Display Mode
3.13 Drive Mode
IV A 3
Running the DC Drive from the CDP31x
3.14 Running the Drive
Operational Com- mand Keys
If LOC is activated some of the
To exit the Reference Setting
3.15 Speed Reference Setting for the Drive
To enter the Reference Setting
Mode
Categories of signals
Chapter 4 - Signals and Troubleshooting
4.1 Display of status, alarm and fault signals
IV A 4
4.2 General messages
4.3 Starting errors E
Chapter 4 - Signals and Troubleshooting
IV A 4
ages if fault persists, change SDCS-CON-x
4.4 Fault Signals F
Try to reset. Check internal auxiliary volt
for faults or blocking condition
F 6 Motor 1 overtemp
Conv.fan curr.fault
Earth fault
Chapter 4 - Signals and Troubleshooting
Current rise fault
P418
Chapter 4 - Signals and Troubleshooting
IV A 4
Control logic according to wiring
Ext.Overvolt.Fault
Check - Power wiring of the field supply
Setting of OVPSELECT
Mains overvoltage
Fault tracing see Fault Code F
F 33 Field ex.1 comerror
Mains voltage 130% of nominal value for
electronic power supply for the field unit not within
Chapter 4 - Signals and Troubleshooting
missing „ready for operation“ signal 1 or the field
power supply for the field unit not within permissi
F 41 No main cont. ack
See Fault Code F
F 40 No ext. FAN ack
F 42 Field ex.1 not OK
/3
IV A 4
Chapter 4 - Signals and Troubleshooting
SDCS-CON-x and SDCS-IOB-1/2x/3/IOE1
Chapter 4 - Signals and Troubleshooting
Reversal Fault
F 66 Current Difference
DCS 500B / DCP 500B Operating Instructions
When pin is set to logical 0“, the alarm sig
4.5 Alarm Signals A
1“ drive cannot be switched ON
nal will be reset
IV A 4
Chapter 4 - Signals and Troubleshooting
DCS 500B / DCP 500B Operating Instructions
S21.232
Chapter 4 - Signals and Troubleshooting
IV A 4
IV A 4
Chapter 4 - Signals and Troubleshooting
DCS 500B / DCP 500B Operating Instructions
not be re
At Macro x, macro-specific links or function
Chapter 4 - Signals and Troubleshooting
Signal
blocks have been changed in comparison
COMMISSTAT
4.6 Status Signals
11201
Chapter 4 - Signals and Troubleshooting
11201
BACKUPSTOREMODE
Chapter 4 - Signals and Troubleshooting
11202
Chapter 4 - Signals and Troubleshooting
11203
FEXCSTATUS
11202
11205
11204
TCSTATUS
Chapter 4 - Signals and Troubleshooting
DCF 500B
DCS 500B / DCP 500B Operating
System description
Instructions
500B
IV A A
description DCS
500B / DCF 500B
IV A A
DCS 500B / DCP 500B Operating Instructions
055R0401A2440000
055R0401A2440000