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DCS 500 manual 1201 =, Panel display FEX2/3 AUTOTUNING, IV A 2, 11202 = SAVE MOT1 SET

Models: 500

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1201 = 5

Chapter 2 - Start-Up Instructions

Only for armature-circuit power converters with SDCS-CON-2 control board & CDP 312 panel!

1201 = 5

Panel display: FEX2/3 AUTOTUNING

Activates the field current controller's auto-tuning function.

Action has been completed when NOT ACTIVATED is shown on the display.

Switch OFF power!

11202 = SAVE MOT1 SET

Save the altered values in the non-volatile memory!

Continue with Chapter 2.4

Only for controlled field supply with DCF 501B or DCF 502B !

505 = 2Panel display: FEX2 OR FEX3

503 = Rated motor field current

Scales all parameters referenced to the motor field current, such as field cur- rent limitation or field current monitoring.

If field current is above 150A, multiply the value by 0.1 and use this number (problem: upper limit of P503 / P504) ; the reference transferred to the DCF 500B is always 100% independent of this setting; by doing so all indications on the panel CDP312 can be corrected quite easily by multiplying by 10

1305 = Field current for "Under-excitation" signal

Switch OFF power!

11202 = SAVE MOT1 SET

Save the altered values in the non-volatile memory!

Before adjustment of the armature-circuit power converter is continued (Chapters 2.4 etc.),

First perform the start-up routine for the DCF 501B or DCF 502B field supply unit (Chapter 2.9) and

then: continue with Chapter 2.4

DCS 500B / DCP 500B Operating Instructions

IV A 2 - 9

3ADW000055R0401_DCS500B_Operating Instruction_e_d

Image 21

DCS 500 manual 1201 =, Panel display FEX2/3 AUTOTUNING, Only for controlled field supply with DCF 501B or DCF 502B, IV A 2

Contents

for DC Drive Systems 25 to 5150 A DCS 500 Thyristor Power ConvertersOperating Instructions DCS 500B / DCF 500B DCP 500BHow the DCS 500 Documentation System works DCS 500B / DCF 500B DCP 500B Thyristor Power Converters Series25 to 5150 A OPERATING INSTRUCTIONS3ADW000055R0401DCS500BOperating Instructioned DCS 500B / DCP 500B Operating InstructionsOverview Safety InstructionsWarnings DCS 500B / DCP 500B Operating InstructionsWarning of electrostatic discharge Safety InstructionsMains connection EMERGENCY STOP buttons Intended use Safety InstructionsDCS 500B / DCP 500B Operating Instructions Safety Instructions ContentsIV A OPERATING INSTRUCTIONS Chapter 3 - Handling of Control Panel CDPChapter 4 - Signals and Troubleshooting ContentsAppendix A - Connection diagrams Running the DC- Drive from the CDP31x3ADW000055R0401DCS500BOperating Instructioned DCS 500B / DCP 500B Operating InstructionsContents of this manual How to use this manualChapter 3 - How to Handle the Control and Display Panel Technical Data DCS 500B / DCF 500B, DCP 500BStorage and transport Incoming inspectionRating plate DCS 500B / DCF 500B or DCP 500BGeneral notes Chapter 2 - Start-Up InstructionsIV A 2 How this chapter is structuredIV A 2 Phase sequence when connecting to the mains / Potential isolationPreventing unintended operating states / Shutting the drive down Range of application for the Start-Up InstructionsSymbols for enabling / disabling the reference Symbols for switching the electronics or the power section ON and OFFSystem-dependent planning IV A 2Symbol for displaying parameter values or connections Symbol for altering parameters or for establishing new connectionsSymbol for measuring physical variables IV A 22.1 Preparatory work IV A 2DCS 500B / DCP 500B Operating Instructions Only when connection diagram 1 Appendix A is being used 906 = 2.2 Scaling intra-unit signals= Rated power converter current = Rated power converter supply voltageSet this only for units of the DCP 500 series = 500 V fixed! rated power converter voltage= Rated line voltage CAUTION! Please dont forget 11202 = SAVE MOT1 SET1305 = Field current for Under-excitation signal 2.3 Presetting the field supply unitOnly for uncontrolled field supply with SDCS-FEX-1 505 =1201 = Panel display FEX2/3 AUTOTUNINGOnly for controlled field supply with DCF 501B or DCF 502B 505 = 2Panel display FEX2 OR FEX3 503 = Rated motor field current1201 = 3 Panel display ARM. AUTOTUNING 2.4 Adjusting the current controllerPanel display NO FIELD EXCITER 112021201 = 3 Panel display ARM. AUTOTUNING b 505 =CAUTION! Please dont forget 11202 = SAVE MOT1 SET DCS 500B / DCP 500B Operating Instructions2.5 Speed feedback balancing Only when an analog tacho is being used1001 = 0 Panel display CONSTANT FIELD 1701 =12104 = Content of pulse counter Only when an encoder pulse encoder is being usedOnly when the e.m.f. signal is being used as speed feedback CAUTION! Please dont forget 11202 = SAVE MOT1 SET2.6.1 Constant field current control 2.6 Balancing the field supply unit and the e.m.f. controller12516 = Continue with Chapter1012 = Speed at field weakening point as per motor rating plate 2.6.2 Field weakening control with setting range 112516 = CAUTION! Please dont forget 11202 = SAVE MOT1 SETOnly when unit is fitted with an SDCS-CON-1 control board 2.6.3 Field weakening control with setting range 1If the field time constant is known, e.g. from the motor data sheet If the field time constant is not known1002 = 1201 = 0 Panel display NOT ACTIVATED 11202 = SAVE MOT1 SET1004 = 1009 = 1010 == decrease so that motor voltage is 70% 11003Proceed as described in 1. / 2. / 3. above = decrease so that motor voltage is 40%12516 = increase slowly up to 20000 =100 % speed Only if analog tacho is used as speed feedback12516 = CAUTION! Please dont forget 11202 = SAVE MOT1 SET1708 = 0,1 s 1709 = 0,1 s Only when fine-balancing of the current controller is wanted1204 POT1 = 10%...20% max. speed 2018 = desired response behaviour of controller1012 = Speed at rated motor voltage CAUTION! Please dont forget 1701 = 501 = Rated motor voltage set in Chapter1204 = 1205 = 11202 = SAVE MOT1 SET1217 = 0 or 1 Panel display OVP ALARM or OVP ALARM 2.9 Presetting the 3-phase field supply unit DCF 50xB402 = 409 =3601 = 1201 = 5Panel display FEX2/3 AUTOTUNING3602 = 3603 =1215 = 4Panel display FEXLINK NODE 1201 = 4Panel display ARM. MAN. TUNING11202 = SAVE MOT1 SET Continue with Chapter3.1 Overview Chapter 3 - Handling of Control Panel CDPIV A 3 ⇒ CDP 310 or CDPIV A 3 3.2 Start ModeActual Signal Display Mode ACT Parameter Mode PAR Function Mode FUNC Actual Signal Display Mode3.3 Panel Functions IV A 3Function Mode FUNCIV A 3 The factory-adjusted default values of the ID-numbers for the Drive ModeDRIVE 3.4 Pin/Parameter Selecting and Changing of Valuevalue To enter the Parameter ModeIV A 3 element numberTo enter the Parameter Mode 3.5 Saving of the Parameters to backup memoryIV A 3 DCS 500B / DCP 500B Operating Instructions3.7 EMERGENCY STOP RESETTING RESET 3.6 FAULT RESETTING RESETDisplay Mode IV A 3screen from Actual Signal Dis 3.8 Fault History Displayplay to Fault Display , to Fault Signal DisplayIV A 3 3.9 Uploading and Downloading of Parameters UPLOAD/DOWNLOADTo enter the Function Mode DCS 500B / DCP 500B Operating InstructionsIV A 3 3.11 Full Name of output pins 3.10 Setting of the Display ContrastDisplay Mode release key IV A 3Note for CDP 310 / CDP 3.12 Selecting output pinsNote for CDP Display ModeIV A 3 3.13 Drive ModeOperational Com- mand Keys 3.14 Running the DriveRunning the DC Drive from the CDP31x If LOC is activated some of theTo enter the Reference Setting 3.15 Speed Reference Setting for the DriveTo exit the Reference Setting Mode4.1 Display of status, alarm and fault signals Chapter 4 - Signals and TroubleshootingCategories of signals IV A 4Chapter 4 - Signals and Troubleshooting 4.3 Starting errors E4.2 General messages IV A 4Try to reset. Check internal auxiliary volt 4.4 Fault Signals Fages if fault persists, change SDCS-CON-x for faults or blocking conditionEarth fault Conv.fan curr.faultF 6 Motor 1 overtemp Chapter 4 - Signals and TroubleshootingChapter 4 - Signals and Troubleshooting P418Current rise fault IV A 4Check - Power wiring of the field supply Ext.Overvolt.FaultControl logic according to wiring Setting of OVPSELECTF 33 Field ex.1 comerror Fault tracing see Fault Code FMains overvoltage Mains voltage 130% of nominal value formissing „ready for operation“ signal 1 or the field Chapter 4 - Signals and Troubleshootingelectronic power supply for the field unit not within power supply for the field unit not within permissiF 40 No ext. FAN ack See Fault Code FF 41 No main cont. ack F 42 Field ex.1 not OKChapter 4 - Signals and Troubleshooting IV A 4 /3 SDCS-CON-x and SDCS-IOB-1/2x/3/IOE1F 66 Current Difference Reversal FaultChapter 4 - Signals and Troubleshooting DCS 500B / DCP 500B Operating Instructions1“ drive cannot be switched ON 4.5 Alarm Signals AWhen pin is set to logical 0“, the alarm sig nal will be resetDCS 500B / DCP 500B Operating Instructions Chapter 4 - Signals and TroubleshootingIV A 4 S21.232IV A 4 Chapter 4 - Signals and TroubleshootingDCS 500B / DCP 500B Operating Instructions Chapter 4 - Signals and TroubleshootingIV A 4 not be reSignal Chapter 4 - Signals and TroubleshootingAt Macro x, macro-specific links or function blocks have been changed in comparison11201 4.6 Status SignalsCOMMISSTAT Chapter 4 - Signals and TroubleshootingChapter 4 - Signals and Troubleshooting BACKUPSTOREMODE11201 11202FEXCSTATUS 11203Chapter 4 - Signals and Troubleshooting 11202TCSTATUS 1120411205 Chapter 4 - Signals and TroubleshootingSystem description DCS 500B / DCP 500B OperatingDCF 500B Instructionsdescription DCS IV A A500B 500B / DCF 500BDCS 500B / DCP 500B Operating Instructions IV A A055R0401A2440000 055R0401A2440000