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DCS manual Iv A A, description DCS, 500B / DCF 500B, Operating Instructions, System

Models: 500

1 76

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IV A A - 2

IV A A - 2

3ADW000055R0401 DCS500BOperating

DCS

A

L1 N

T2

230V

690V

660V

600V

1

3

1

1

1

575V

F2

F7

F5

F8

115V

525V

2

4

2

2

2

500V

450V

K15

415V

400V

380V

OFF

STOP

X96:1

K10

K11

ON

START

X96:2

13

X2:4

K1

K21

F6

14

X2:5

1

1

3

EMER.

S1

K8

K20

STOP

2

4

2

K20

K21

K6

K8

K3

K1

K15

C

Voltage levels

D

L1

L2

L3

see description

L1

N

F1

T3

500V

F3

460V

415V

400V

365V

350V

265V

250V

90V

60V

30V

1

3

5

1

3

K1

K3

2

4

6

2

4

L3

L1

E

L1 L2 L3

F6 1 3 5 13

			14	System
I >	I >	I >
2	4	6

1	3	5		description DCS
K6
2	4	6

Connection diagram 2 For detailed information see

Appendix A - Connection diagrams

Instruction	500B /
_e d	DCP
	500B

	IN3		V5	Communication
	IN3		V5	board (COM-x)
	OUT3		V6
	IN1		V1
	OUT1		V2
						S4
X33	AITAC		AI1		AI2	5	6		AI4
X33	AITAC		AI1	+	AI2	+	AI3		AI4
	_	+	_	+	_	+	_	+	_
X3: 1	2 3	4	5	6	7	8	9	10	X4: 1

X96: 1 2 X99: 1 2 X2: 4 5 X2: 1 2 3

Control board (CON-2)

M

DO8

Power supply

~

depending on the unit type

(POW-1)

an other configuration is possible

+

+10V -10V

AO1 AO2

IACT

DI1

DI2

DI3

DI4 DI5

DI6

DI7

DI8

+48V

DO1 DO2 DO3 DO4 DO5 DO6 DO7

0V

0V

0V

0V

0V

2

3 4 5

6

7 8

9 10

X6: 1

2

3

4 5

6

7

8

9

10 X7: 1 2

3 4 5 6 7 8 X5: 1...10

U1	V1 W1 PE	X1: 1	7
Converter		Field exciter unit
	module	(SDCS-FEX-1/2)
C 1	D 1	X1: 5	3
+	_	+	_
+		+

500B / DCF 500B.

Operating Instructions

e.g. Pressure			K6	1	K20
switch at C4					S1
module
module				2		K10
						K10



		K8	K1		K21		K11
		K8	K1		K21

	if there are intermediate terminals	the polarities are shown for motor operation
	if there are intermediate terminals	T
		T
		+
		T
		_

M

V

U MW

3~

Image 74

DCS manual Iv A A, description DCS, 500B / DCF 500B, Operating Instructions, System

Contents

Operating Instructions DCS 500 Thyristor Power Convertersfor DC Drive Systems 25 to 5150 A DCS 500B / DCF 500B DCP 500BHow the DCS 500 Documentation System works 25 to 5150 A Thyristor Power Converters SeriesDCS 500B / DCF 500B DCP 500B OPERATING INSTRUCTIONSDCS 500B / DCP 500B Operating Instructions 3ADW000055R0401DCS500BOperating InstructionedWarnings Safety InstructionsOverview DCS 500B / DCP 500B Operating InstructionsSafety Instructions Warning of electrostatic dischargeDCS 500B / DCP 500B Operating Instructions Mains connection EMERGENCY STOP buttons Intended useSafety Instructions IV A OPERATING INSTRUCTIONS ContentsSafety Instructions Chapter 3 - Handling of Control Panel CDPAppendix A - Connection diagrams ContentsChapter 4 - Signals and Troubleshooting Running the DC- Drive from the CDP31xDCS 500B / DCP 500B Operating Instructions 3ADW000055R0401DCS500BOperating InstructionedChapter 3 - How to Handle the Control and Display Panel How to use this manualContents of this manual Technical Data DCS 500B / DCF 500B, DCP 500BRating plate Incoming inspectionStorage and transport DCS 500B / DCF 500B or DCP 500BIV A 2 Chapter 2 - Start-Up InstructionsGeneral notes How this chapter is structuredPreventing unintended operating states / Shutting the drive down Phase sequence when connecting to the mains / Potential isolationIV A 2 Range of application for the Start-Up InstructionsSystem-dependent planning Symbols for switching the electronics or the power section ON and OFFSymbols for enabling / disabling the reference IV A 2Symbol for measuring physical variables Symbol for altering parameters or for establishing new connectionsSymbol for displaying parameter values or connections IV A 2DCS 500B / DCP 500B Operating Instructions 2.1 Preparatory workIV A 2 = Rated power converter current 2.2 Scaling intra-unit signalsOnly when connection diagram 1 Appendix A is being used 906 = = Rated power converter supply voltage= Rated line voltage = 500 V fixed! rated power converter voltageSet this only for units of the DCP 500 series CAUTION! Please dont forget 11202 = SAVE MOT1 SETOnly for uncontrolled field supply with SDCS-FEX-1 2.3 Presetting the field supply unit1305 = Field current for Under-excitation signal 505 =Only for controlled field supply with DCF 501B or DCF 502B Panel display FEX2/3 AUTOTUNING1201 = 505 = 2Panel display FEX2 OR FEX3 503 = Rated motor field currentPanel display NO FIELD EXCITER 2.4 Adjusting the current controller1201 = 3 Panel display ARM. AUTOTUNING 11202CAUTION! Please dont forget 11202 = SAVE MOT1 SET b 505 =1201 = 3 Panel display ARM. AUTOTUNING DCS 500B / DCP 500B Operating Instructions1001 = 0 Panel display CONSTANT FIELD Only when an analog tacho is being used2.5 Speed feedback balancing 1701 =Only when the e.m.f. signal is being used as speed feedback Only when an encoder pulse encoder is being used12104 = Content of pulse counter CAUTION! Please dont forget 11202 = SAVE MOT1 SET12516 = 2.6 Balancing the field supply unit and the e.m.f. controller2.6.1 Constant field current control Continue with Chapter12516 = 2.6.2 Field weakening control with setting range 11012 = Speed at field weakening point as per motor rating plate CAUTION! Please dont forget 11202 = SAVE MOT1 SETIf the field time constant is known, e.g. from the motor data sheet 2.6.3 Field weakening control with setting range 1Only when unit is fitted with an SDCS-CON-1 control board If the field time constant is not known1004 = 1201 = 0 Panel display NOT ACTIVATED 11202 = SAVE MOT1 SET1002 = 1009 = 1010 =Proceed as described in 1. / 2. / 3. above 11003= decrease so that motor voltage is 70% = decrease so that motor voltage is 40%12516 = Only if analog tacho is used as speed feedback12516 = increase slowly up to 20000 =100 % speed CAUTION! Please dont forget 11202 = SAVE MOT1 SET1204 POT1 = 10%...20% max. speed Only when fine-balancing of the current controller is wanted1708 = 0,1 s 1709 = 0,1 s 2018 = desired response behaviour of controller1204 = 1205 = 1701 = 501 = Rated motor voltage set in Chapter1012 = Speed at rated motor voltage CAUTION! Please dont forget 11202 = SAVE MOT1 SET402 = 2.9 Presetting the 3-phase field supply unit DCF 50xB1217 = 0 or 1 Panel display OVP ALARM or OVP ALARM 409 =3602 = 1201 = 5Panel display FEX2/3 AUTOTUNING3601 = 3603 =11202 = SAVE MOT1 SET 1201 = 4Panel display ARM. MAN. TUNING1215 = 4Panel display FEXLINK NODE Continue with ChapterIV A 3 Chapter 3 - Handling of Control Panel CDP3.1 Overview ⇒ CDP 310 or CDP3.2 Start Mode IV A 33.3 Panel Functions Actual Signal Display ModeActual Signal Display Mode ACT Parameter Mode PAR Function Mode FUNC IV A 3IV A 3 Function ModeFUNC DRIVE Drive ModeThe factory-adjusted default values of the ID-numbers for the 3.4 Pin/Parameter Selecting and Changing of ValueIV A 3 To enter the Parameter Modevalue element numberIV A 3 3.5 Saving of the Parameters to backup memoryTo enter the Parameter Mode DCS 500B / DCP 500B Operating InstructionsDisplay Mode 3.6 FAULT RESETTING RESET3.7 EMERGENCY STOP RESETTING RESET IV A 3play to Fault Display , to Fault 3.8 Fault History Displayscreen from Actual Signal Dis Signal Display3.9 Uploading and Downloading of Parameters UPLOAD/DOWNLOAD IV A 3IV A 3 To enter the Function ModeDCS 500B / DCP 500B Operating Instructions Display Mode release key 3.10 Setting of the Display Contrast3.11 Full Name of output pins IV A 3Note for CDP 3.12 Selecting output pinsNote for CDP 310 / CDP Display Mode3.13 Drive Mode IV A 3Running the DC Drive from the CDP31x 3.14 Running the DriveOperational Com- mand Keys If LOC is activated some of theTo exit the Reference Setting 3.15 Speed Reference Setting for the DriveTo enter the Reference Setting ModeCategories of signals Chapter 4 - Signals and Troubleshooting4.1 Display of status, alarm and fault signals IV A 44.2 General messages 4.3 Starting errors EChapter 4 - Signals and Troubleshooting IV A 4ages if fault persists, change SDCS-CON-x 4.4 Fault Signals FTry to reset. Check internal auxiliary volt for faults or blocking conditionF 6 Motor 1 overtemp Conv.fan curr.faultEarth fault Chapter 4 - Signals and TroubleshootingCurrent rise fault P418Chapter 4 - Signals and Troubleshooting IV A 4Control logic according to wiring Ext.Overvolt.FaultCheck - Power wiring of the field supply Setting of OVPSELECTMains overvoltage Fault tracing see Fault Code FF 33 Field ex.1 comerror Mains voltage 130% of nominal value forelectronic power supply for the field unit not within Chapter 4 - Signals and Troubleshootingmissing „ready for operation“ signal 1 or the field power supply for the field unit not within permissiF 41 No main cont. ack See Fault Code FF 40 No ext. FAN ack F 42 Field ex.1 not OK /3 IV A 4Chapter 4 - Signals and Troubleshooting SDCS-CON-x and SDCS-IOB-1/2x/3/IOE1Chapter 4 - Signals and Troubleshooting Reversal FaultF 66 Current Difference DCS 500B / DCP 500B Operating InstructionsWhen pin is set to logical 0“, the alarm sig 4.5 Alarm Signals A1“ drive cannot be switched ON nal will be resetIV A 4 Chapter 4 - Signals and TroubleshootingDCS 500B / DCP 500B Operating Instructions S21.232Chapter 4 - Signals and Troubleshooting IV A 4IV A 4 Chapter 4 - Signals and TroubleshootingDCS 500B / DCP 500B Operating Instructions not be reAt Macro x, macro-specific links or function Chapter 4 - Signals and TroubleshootingSignal blocks have been changed in comparisonCOMMISSTAT 4.6 Status Signals11201 Chapter 4 - Signals and Troubleshooting11201 BACKUPSTOREMODEChapter 4 - Signals and Troubleshooting 11202Chapter 4 - Signals and Troubleshooting 11203FEXCSTATUS 1120211205 11204TCSTATUS Chapter 4 - Signals and TroubleshootingDCF 500B DCS 500B / DCP 500B OperatingSystem description Instructions500B IV A Adescription DCS 500B / DCF 500BIV A A DCS 500B / DCP 500B Operating Instructions055R0401A2440000 055R0401A2440000