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DCS 500 Adjusting the current controller, 1201 = 3 Panel display ARM. AUTOTUNING, 11202, IV A 2

Models: 500

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2.4 Adjusting the current controller

Chapter 2 - Start-Up Instructions

2.4 Adjusting the current controller

Make sure that static current limitation Bridge 1 (2307) and Bridge 2 (2308; with 4Q-unit) have been set to the same value; values of all parameters for current reference limitation must be greater than 20 %; conditions have been satisfied if default setting has been taken as starting point; setting to maximally required motor current is recommended.

Drive must not turn!Do not preset an external reference!

1201 = 3 Panel display: ARM. AUTOTUNING

Activate the current controller's auto-tuning function.

Start the next two steps within the next 20 seconds!

Switch ON power.

DANGER: System components now energized!

Start drive.

When the display shows NOT ACTIVATED (action correctly completed), stop drive; it may happen that the unit runs armature-circuit current since e.m.f. control is active; nmin - signal (2201) ⇒ value too small.

Switch OFF power!

If the unit aborts the auto-tuning routine with a fault signal, then eliminate cause of this as far as possible (supply, switching sequence, etc.; see also description for 11201), then repeat the above points, or continue with next point.

Read out values of:
407 =	408 =	409 =	410 =	411 =

Only if the unit aborts the auto-tuning routine with a fault signal FIELD REMOVAL?!

505	= 0	Panel display: NO FIELD EXCITER
11202	= SAVE MOT1 SET

Save the altered values in the non-volatile memory!

Switch OFF power supply to the electronics section! If the SDCS-FEX-1field supply is being used: make sure that no field current is flowing, e.g. by removing the supply fuses!

Switch the electronics section's power supply on again!

IV A 2 - 10

DCS 500B / DCP 500B Operating Instructions

3ADW000055R0401_DCS500B_Operating Instruction_e_d

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DCS 500 Adjusting the current controller, 1201 = 3 Panel display ARM. AUTOTUNING, Panel display NO FIELD EXCITER, 11202

Contents

Operating Instructions DCS 500 Thyristor Power Convertersfor DC Drive Systems 25 to 5150 A DCS 500B / DCF 500B DCP 500BHow the DCS 500 Documentation System works 25 to 5150 A Thyristor Power Converters SeriesDCS 500B / DCF 500B DCP 500B OPERATING INSTRUCTIONSDCS 500B / DCP 500B Operating Instructions 3ADW000055R0401DCS500BOperating InstructionedWarnings Safety InstructionsOverview DCS 500B / DCP 500B Operating InstructionsSafety Instructions Warning of electrostatic dischargeSafety Instructions Mains connection EMERGENCY STOP buttons Intended useDCS 500B / DCP 500B Operating Instructions IV A OPERATING INSTRUCTIONS ContentsSafety Instructions Chapter 3 - Handling of Control Panel CDPAppendix A - Connection diagrams ContentsChapter 4 - Signals and Troubleshooting Running the DC- Drive from the CDP31xDCS 500B / DCP 500B Operating Instructions 3ADW000055R0401DCS500BOperating InstructionedChapter 3 - How to Handle the Control and Display Panel How to use this manualContents of this manual Technical Data DCS 500B / DCF 500B, DCP 500BRating plate Incoming inspectionStorage and transport DCS 500B / DCF 500B or DCP 500BIV A 2 Chapter 2 - Start-Up InstructionsGeneral notes How this chapter is structuredPreventing unintended operating states / Shutting the drive down Phase sequence when connecting to the mains / Potential isolationIV A 2 Range of application for the Start-Up InstructionsSystem-dependent planning Symbols for switching the electronics or the power section ON and OFFSymbols for enabling / disabling the reference IV A 2Symbol for measuring physical variables Symbol for altering parameters or for establishing new connectionsSymbol for displaying parameter values or connections IV A 2IV A 2 2.1 Preparatory workDCS 500B / DCP 500B Operating Instructions = Rated power converter current 2.2 Scaling intra-unit signalsOnly when connection diagram 1 Appendix A is being used 906 = = Rated power converter supply voltage= Rated line voltage = 500 V fixed! rated power converter voltageSet this only for units of the DCP 500 series CAUTION! Please dont forget 11202 = SAVE MOT1 SETOnly for uncontrolled field supply with SDCS-FEX-1 2.3 Presetting the field supply unit1305 = Field current for Under-excitation signal 505 =Only for controlled field supply with DCF 501B or DCF 502B Panel display FEX2/3 AUTOTUNING1201 = 505 = 2Panel display FEX2 OR FEX3 503 = Rated motor field currentPanel display NO FIELD EXCITER 2.4 Adjusting the current controller1201 = 3 Panel display ARM. AUTOTUNING 11202CAUTION! Please dont forget 11202 = SAVE MOT1 SET b 505 =1201 = 3 Panel display ARM. AUTOTUNING DCS 500B / DCP 500B Operating Instructions1001 = 0 Panel display CONSTANT FIELD Only when an analog tacho is being used2.5 Speed feedback balancing 1701 =Only when the e.m.f. signal is being used as speed feedback Only when an encoder pulse encoder is being used12104 = Content of pulse counter CAUTION! Please dont forget 11202 = SAVE MOT1 SET12516 = 2.6 Balancing the field supply unit and the e.m.f. controller2.6.1 Constant field current control Continue with Chapter12516 = 2.6.2 Field weakening control with setting range 11012 = Speed at field weakening point as per motor rating plate CAUTION! Please dont forget 11202 = SAVE MOT1 SETIf the field time constant is known, e.g. from the motor data sheet 2.6.3 Field weakening control with setting range 1Only when unit is fitted with an SDCS-CON-1 control board If the field time constant is not known1004 = 1201 = 0 Panel display NOT ACTIVATED 11202 = SAVE MOT1 SET1002 = 1009 = 1010 =Proceed as described in 1. / 2. / 3. above 11003= decrease so that motor voltage is 70% = decrease so that motor voltage is 40%12516 = Only if analog tacho is used as speed feedback12516 = increase slowly up to 20000 =100 % speed CAUTION! Please dont forget 11202 = SAVE MOT1 SET1204 POT1 = 10%...20% max. speed Only when fine-balancing of the current controller is wanted1708 = 0,1 s 1709 = 0,1 s 2018 = desired response behaviour of controller1204 = 1205 = 1701 = 501 = Rated motor voltage set in Chapter1012 = Speed at rated motor voltage CAUTION! Please dont forget 11202 = SAVE MOT1 SET402 = 2.9 Presetting the 3-phase field supply unit DCF 50xB1217 = 0 or 1 Panel display OVP ALARM or OVP ALARM 409 =3602 = 1201 = 5Panel display FEX2/3 AUTOTUNING3601 = 3603 =11202 = SAVE MOT1 SET 1201 = 4Panel display ARM. MAN. TUNING1215 = 4Panel display FEXLINK NODE Continue with ChapterIV A 3 Chapter 3 - Handling of Control Panel CDP3.1 Overview ⇒ CDP 310 or CDP3.2 Start Mode IV A 33.3 Panel Functions Actual Signal Display ModeActual Signal Display Mode ACT Parameter Mode PAR Function Mode FUNC IV A 3FUNC Function ModeIV A 3 DRIVE Drive ModeThe factory-adjusted default values of the ID-numbers for the 3.4 Pin/Parameter Selecting and Changing of ValueIV A 3 To enter the Parameter Modevalue element numberIV A 3 3.5 Saving of the Parameters to backup memoryTo enter the Parameter Mode DCS 500B / DCP 500B Operating InstructionsDisplay Mode 3.6 FAULT RESETTING RESET3.7 EMERGENCY STOP RESETTING RESET IV A 3play to Fault Display , to Fault 3.8 Fault History Displayscreen from Actual Signal Dis Signal Display3.9 Uploading and Downloading of Parameters UPLOAD/DOWNLOAD IV A 3DCS 500B / DCP 500B Operating Instructions To enter the Function ModeIV A 3 Display Mode release key 3.10 Setting of the Display Contrast3.11 Full Name of output pins IV A 3Note for CDP 3.12 Selecting output pinsNote for CDP 310 / CDP Display Mode3.13 Drive Mode IV A 3Running the DC Drive from the CDP31x 3.14 Running the DriveOperational Com- mand Keys If LOC is activated some of theTo exit the Reference Setting 3.15 Speed Reference Setting for the DriveTo enter the Reference Setting ModeCategories of signals Chapter 4 - Signals and Troubleshooting4.1 Display of status, alarm and fault signals IV A 44.2 General messages 4.3 Starting errors EChapter 4 - Signals and Troubleshooting IV A 4ages if fault persists, change SDCS-CON-x 4.4 Fault Signals FTry to reset. Check internal auxiliary volt for faults or blocking conditionF 6 Motor 1 overtemp Conv.fan curr.faultEarth fault Chapter 4 - Signals and TroubleshootingCurrent rise fault P418Chapter 4 - Signals and Troubleshooting IV A 4Control logic according to wiring Ext.Overvolt.FaultCheck - Power wiring of the field supply Setting of OVPSELECTMains overvoltage Fault tracing see Fault Code FF 33 Field ex.1 comerror Mains voltage 130% of nominal value forelectronic power supply for the field unit not within Chapter 4 - Signals and Troubleshootingmissing „ready for operation“ signal 1 or the field power supply for the field unit not within permissiF 41 No main cont. ack See Fault Code FF 40 No ext. FAN ack F 42 Field ex.1 not OK /3 IV A 4Chapter 4 - Signals and Troubleshooting SDCS-CON-x and SDCS-IOB-1/2x/3/IOE1Chapter 4 - Signals and Troubleshooting Reversal FaultF 66 Current Difference DCS 500B / DCP 500B Operating InstructionsWhen pin is set to logical 0“, the alarm sig 4.5 Alarm Signals A1“ drive cannot be switched ON nal will be resetIV A 4 Chapter 4 - Signals and TroubleshootingDCS 500B / DCP 500B Operating Instructions S21.232Chapter 4 - Signals and Troubleshooting IV A 4IV A 4 Chapter 4 - Signals and TroubleshootingDCS 500B / DCP 500B Operating Instructions not be reAt Macro x, macro-specific links or function Chapter 4 - Signals and TroubleshootingSignal blocks have been changed in comparisonCOMMISSTAT 4.6 Status Signals11201 Chapter 4 - Signals and Troubleshooting11201 BACKUPSTOREMODEChapter 4 - Signals and Troubleshooting 11202Chapter 4 - Signals and Troubleshooting 11203FEXCSTATUS 1120211205 11204TCSTATUS Chapter 4 - Signals and TroubleshootingDCF 500B DCS 500B / DCP 500B OperatingSystem description Instructions500B IV A Adescription DCS 500B / DCF 500BIV A A DCS 500B / DCP 500B Operating Instructions055R0401A2440000 055R0401A2440000