When a Galil controller is configured for step motor operation, the step pulse output by the controller is internally fed back to the auxiliary encoder register. For SPM the feedback encoder on the stepper will connect to the main encoder port. Enabling the SPM mode on a controller with YS=1 executes an internal monitoring of the auxiliary and main encoder registers for that axis or axes. Position error is then tracked in step pulses between these two registers (QS command).

QS = TD − TP ⋅ YA ⋅ YB

YC

Where TD is the auxiliary encoder register(step pulses) and TP is the main encoder register(feedback encoder). Additionally, YA defines the step drive resolution where YA = 1 for full stepping or YA = 2 for half stepping. The full range of YA is up to YA = 9999 for microstepping drives.

Error Limit

The value of QS is internally monitored to determine if it exceeds a preset limit of three full motor steps. Once the value of QS exceeds this limit, the controller then performs the following actions:

1.The motion is maintained or is stopped, depending on the setting of the OE command. If OE=0 the axis stays in motion, if OE=1 the axis is stopped.

2.YS is set to 2, which causes the automatic subroutine labeled #POSERR to be executed.

Correction

A correction move can be commanded by assigning the value of QS to the YR correction move command. The correction move is issued only after the axis has been stopped. After an error correction move has completed and QS is less than three full motor steps, the YS error status bit is automatically reset back to 1; indicating a cleared error.

Example: SPM Mode Setup

The following code demonstrates what is necessary to set up SPM mode for a full step drive, a half step drive, and a 1/64th microstepping drive for an axis with a 1.8o step motor and 4000 count/rev encoder. Note the necessary difference is with the YA command.

Full-Stepping Drive, X axis:

#SETUP

 

OE1;

Set the profiler to stop axis upon error

KS16;

Set step smoothing

MT-2;

Motor type set to stepper

YA1;

Step resolution of the full-step drive

YB200;

Motor resolution (full steps per revolution)

YC4000;

Encoder resolution (counts per revolution)

SHX;

Enable axis

WT50;

Allow slight settle time

YS1;

Enable SPM mode

64 Chapter 6 Programming Motion

DMC-2X00

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Image 119
Galil DMC-2X00 user manual Error Limit, Correction, Example SPM Mode Setup, Shx