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Siemens 611 configurationmanual 124

Models: 611

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Page 124

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124	1FW6 Built-in torque motors
	Configuration Manual, 05/2009, 6SN1197-0AD00-0BP7

Image 124

Siemens 611 configurationmanual 124

Contents

Simodrive Page Configuration Manual 05/2009 Drive Technology 1FW6 Built-in torque motorsLegal information Qualified PersonnelProper use of Siemens products TrademarksPreface Information on the documentationTarget group BenefitsTechnical Support Questions about this documentationInternet address for products EC Declaration of Conformity PrefacePreface Page Table of contents Table of contents 103115 16310.1 18710.2 11.1Page General safety guidelines Residual risks of power drive systemsObserving and complying with safety guidelines Handling direct drives and components General safety guidelines Use for the intended purpose Use for the intended purposeOccurrence of magnetic fields Components with permanent magnetsGeneral safety guidelines Page General safety guidelines 1.5 Electrical shock hazard Electrical shock hazardAttaching warning signs Protective measures against residual voltagesPictograms supplied for 1FW6 General safety guidelines 1.7 Pictograms supplied for 1FW6Sign Page Description of the motor PropertiesOverview 1FW6 built-in torque motorStandards and regulations BenefitsDescription of the motor 2.1 Properties Description of the motor 2.2 Technical features Technical featuresApplications Technical feature Version Description of the motor 2.2 Technical features Validity UL approvalDirection of rotation Selection and ordering data Description of the motor 2.3 Selection and ordering dataCurrent 1 I N Rated torque Max. torqueDescription of the motor Selection and ordering data 1FW6230-xxB07-8Fxx1FW6230-xxB10-2Jxx Built-in torque motors overview part 2 1FW6160-xxB15-5Gxx 440 280 210 95.3 Structure of the order designations Order designationDescription of the motor 2.4 Order designation Standard 1FW6 built-in torque motors ,QWHJUDWHGFRROLQJDQGDLDOFDEOHRXWOHWStators as individual components QGLYLGXDOFRPSRQHQWRotor as individual component Round sealing ring O ringQGLYLGXDOFRPSRQHQW 5RWRU 6SDUHSDUWDFFHVVRU\FRGHPlug connector Connector type Connector sizeCooling connection adapter Ordering notesOrdering examples ExampleData on the motor rating plate Motor rating plateDescription of the motor 2.5 Motor rating plate Motor components Overview of the motor constructionMotors with a cooling jacket Motors with integrated cooling 1FW6 motor components with a cooling jacketMotor components of the built-in motor and options Cooling methodOverview of the motor construction Description of the temperature sensors Temperature sensorThermal motor protection Temp-SName Description Temp-F Thermal motor protection Electrical shock hazardEvaluation of the temperature sensors for motor protection MethodCooling Cooling circuits Effects when water cooling is not usedCooling circuit requirements Coolant intake temperature Materials used in the cooling circuits of torque motorsCooling jacket Integrated cooling main Cooling connection adapterDimensioning the heat-exchanger unit Heat-exchanger unitCoolant Provision of the cooling mediumReason for the use of water with an anti-corrosion agent General requirements placed on the cooling mediumRequirements placed on the anti-corrosion agent Requirements placed on the waterSuitable mixture Coupled motors Parallel operation of several motorsParallel operation of several motors on one axes RequirementsPower connection for parallel operation Motor arrangementsTandem arrangement Janus arrangementCoupled motors 4.1 Parallel operation of several motors 7KHUPLVWRUPRWRUSURWHFWLRQGHYLFH Risk of electric shock Janus arrangement Janus arrangement for motors with a cooling jacketJanus arrangement for motors with integrated cooling Page Procedure Configuring the motorProcedure Configuring the motor 5.1 Procedure 6WDUWSpecification of the duty cycle General mechanical conditionsTorque-time diagram Required motor torqueDetermining the required motor torque Motor torque-time diagram Selecting the motorsUneven current load Motor torque-speed diagramChecking the torques and speeds Torque-speed requirements Determining the motor torque-speed diagramFulfilling the torque-speed requirements Checking the moments of inertia More than one torque motor on one axesElectrical parallel connection Infeed power Calculating the required infeed powerRecalculating the duty cycle Examples Configuring the motor 5.2 ExamplesSelecting an infeed unit General conditions for positioning within a defined period Following must be determinedSection LQRULQ LQ Periodic duty cycle S3 mode EvaluationShort-time duty S2 Short-time duty S2 and intermittent duty S3An excessive load can lead to the destruction of the motor Intermittent duty S3 7HPSHUDWXUHPage Motor assembly Motor assemblyImportant information about motor assembly Motor assembly Radial forces between the stator and rotor Radial and axial forcesLength of active Axial forces between the stator and rotor Requirements of the installation device1FW609 1FW613 1FW615 1FW616 1FW619 1FW623 1FW629 Mounting system Screw material and tightening torquesSequence for installing the motor Procedure for installing the motorType series Screw Tightening torque Motor assembly Motor assembly Risk of compression when the rotor is lowered Installing the cooling connection adapter Cooler connectionLLQJVFUHZ 7LJKWHQLQJWRUTXHRROHUFRQQHFWLRQRSWLRQDO $OOGLPHQVLRQVLQPP 6WDWRU6WDWRU RROHUFRQQHFWLRQRSWLRQDO Information on routing cables$OOGLPHQVLRQVLQPP Checking the work carried out Checking the installation workRisk if axes moves in an uncontrolled manner Installation examples Image title DescriptionRotary table with torque motor with integrated cooling Rotary table with torque motor with cooling jacket RROHUFRQQHFWLRQ 3DUWWXUQDFWXDWRU7UDQVSRUWDWLRQORFNV Part-turn actuator with torque motor with cooling jacket Ohfwulfdo Frqqhfwlrq FRQQHFWLRQ&RROHU Protecting the motor components Motor assembly 6.2 Protecting the motor componentsDegree of protection Page System integration System requirementsComponents 3RZHUPRGXOH RUHDVVLJQPHQW RISRZHUFRQQHFWLRQ RoruSystem integration System requirements \HSystem integration 7.1 System requirements 2SWLRQRQGXFWRUDVVLJQPHQW 3RZHUFRQQHFWLRQ Roru Rqqhfwlrq JQ\H VLJQDOFRQQHFWLRQ RoruPermissible voltages Drive systemsMechanics AccuracyControl quality Encoders Encoder systemRequirements regarding the encoder System integration 7.2 Encoders109 RRGHQFRGHUDUUDQJHPHQW 5RWDU\WDEOH Hdulqj 6WDWRU 5RWRUSelecting the bearing BearingsSystem integration 7.3 Bearings Braking concepts Possible malfunctionsBraking concepts System integration 7.4 Braking conceptsDeploying a holding brake System integration 7.4 Braking concepts Interfaces OverviewElectrical connection components Outgoing feeder Strain reliefDimensions of the electrical connections Interfaces Overview117 Electrical connection tangential with sleeve for 1FW609 7HUPLQDOEORFN 6WDWRU6LJQDOFDEOH RQWKHZLQGLQJYDULDQWElectrical connection tangential with sleeve for 1FW613 6WDWRU 7HUPLQDOEORFN 6LJQDOFDEOH 3RZHUFDEOH121 7KHGLDPHWHURIWKHSRZHUFDEOHGHSHQGV 7HUPLQDOEORFN $OOGLPHQVLRQVLQPP123 124 125 126 7HUPLQDOEORFN 6WDWRU $OOGLPHQVLRQVLQPP 128 129 130 131 $OOGLPHQVLRQVLQPP 7HUPLQDOEORFN 6WDWRU 7HUPLQDOEORFN $OOGLPHQVLRQVLQPP133 134 135 136 137 138 Interfaces Motor type140 141 Specifications for the signal cable on the stator OHFWULFDOFRQQHFWRUSLQDVVLJQPHQWV Electrical connections Interfaces Electrical connectionsPower connection Signal connectionNo direct connection of the temperature monitoring circuits Temperature sensor connection via SME9xSME9x 147 WKH.7FDQEHFRQQHFWHG Qsxw2XWSXW 3XOVHVXSSUHVVLRQShielding, grounding, and equipotential bonding RulesSpecification of the motor supply cables Cooler connectionRequirements for the motor supply cables Motor supply cablesInterfaces 8.3 Cooler connection 32 Cooler connection for 1FW609 and 1FW613 exampleCooler connection for motors with integrated cooling 33 Cooler connection for 1FW615 example0DLQFRROHU 6WDWRU $OOGLPHQVLRQVLQPP35 Cooling connection plate for 1FW629 QWHUQDOGLDPHWHUVWDWRU 3UHFLVLRQFRROHU0DLQFRROHU&XVWRPHUVSHFLILFUHDFKRIVFUHZ 6WDWRU WHUQDOGLDPHWHUVWDWRU 2XWOHW6FUHZSOXJ SUHDVVHPEOHG 6FUHZSOXJ 2XWOHW,QOHWDgdswhu 6WDWRU WHUQDOGLDPHWHUVWDWRU RROLQJFRQQHFWLRQ Dgdswhu2XWOHW Qohw 158 +HDWHFKDQJHUXQLW 3PD EDU5DGLDOFRROHUFRQQHFWLRQ LLQJVFUHZ ULQJV5DGLDOFRROHUFRQQHFWLRQ ULQJV LVXSWRWKHFXVWRPHUWRGHFLGHZKHWKHUHoses for the cooling system Safety guidelines for commissioning CommissioningCommutation setting Commissioning Safety guidelines for commissioningMotion-based technique Commissioning 9.1 Safety guidelines for commissioningInductance-based technique Commissioning the cooling circuits ChecksChecks for commissioning in a current-free state Wiring Measuring system cableCommissioning single motors Entering the motor dataConfigure the drive Edit the axis-specific machine data MD Minimum selection of axis machine data for torque motors171 Select the motor Selection of a motor for which data has already been defined173 Example Enter the motor data for NonSiemens mot Measuring system/encoder dialog box Entries for an absolute measuring system EnDat Reduce the maximum motor current for safety reasons Fixed temperatureDetermine the commutation angle offset Incremental measuring system 1RHURPDUNPXOWLSOHHURAbsolute measuring system For an absolute measuring systemCheck and set the rotor position identification Set or carry out referencing/adjustment Rotate the axis and check that it is functioning correctlyOptimize the axis controller settings Commissioning motors connected in parallelDisconnect the parallel connection Commission motor 1 as a single motorDeviation between motor 1 Point 4 and motor 2 Point Procedure for fault messages Checking the phase sequence U V WMeasuring the EMF voltages Determining the commutation angle offsetDefinition of channels Ch1 to Ch4 Safety guidelines for operation Dealing with faultsOperation Improper operation can lead to serious material damagePage Maintenance and repairs Safety information for maintenance and repairsRisk of burns Maintenance Safety guidelines for high-voltage testPerforming maintenance work on the motor Test and replacement intervals of the cooling medium Intervals between maintenanceIndications that maintenance work is required Test and replacement intervals of the cooling mediumStorage and transport Packaging, storage, and transport guidelinesSafety note regarding lifting devices Storage and transport Safety note regarding lifting devicesMain constituents of a proper disposal procedure Environmental compatibilityEnvironmental compatibility during production DisposalDisposing of 1FW6 rotors Disposal of packagingDisposing of and demagnetizing 1FW6 rotors Demagnetizing the rotorsContent of the data sheet Technical data and characteristicsExplanations of the formula abbreviations Rated data Boundary conditionsLimit data Physical constants Thermal time constant Data, main motor cooler LQOPLQΔTp Data, precision motor cooler˂SLQEDU LQOPLQ Speed-torque diagram GXW\Data sheet 1FW6090-xxB05-xxxx Data sheets and diagrams14.2.1 1FW6090-xxxxx-xxxx Characteristics for 1FW6090-xxx05-xxxx Data sheet 1FW6090-xxB07-xxxx Characteristics for 1FW6090-xxx07-xxxx 1PLQ07RUTXHData sheet 1FW6090-xxB10-xxxx Characteristics for 1FW6090-xxx10-xxxx Data sheet 1FW6090-xxB15-xxxx Characteristics for 1FW6090-xxx15-xxxx Data sheet 1FW6130-xxB05-xxxx 14.2.2 1FW6130-xxxxx-xxxxData sheets and diagrams Technical data and characteristicsCharacteristics for 1FW6130-xxx05-xxxx Data sheet 1FW6130-xxB07-xxxx Characteristics for 1FW6130-xxx07-xxxx Data sheet 1FW6130-xxB10-xxxx Characteristics for 1FW6130-xxx10-xxxx Data sheet 1FW6130-xxB15-xxxx Characteristics for 1FW6130-xxx15-xxxx Data sheet 1FW6150-xxB05-xxxx 14.2.3 1FW6150-xxxxx-xxxxCharacteristics for 1FW6150-xxx05-xxxx Technical data Symbol UnitData sheet 1FW6150-xxB07-xxxx Characteristics for 1FW6150-xxx07-xxxx Data sheet 1FW6150-xxB10-xxxx Characteristics for 1FW6150-xxx10-xxxx Data sheet 1FW6150-xxB15-xxxx Characteristics for 1FW6150-xxx15-xxxx 14.2.4 1FW6160-xxxxx-xxxx Data sheet 1FW6160-xxB05-xxxxData for main motor cooler Data for precision motor cooler ΔT PCharacteristics for 1FW6160-xxx05-xxxx %- %-Data sheet 1FW6160-xxB07-xxxx 1FW6160 Boundary conditions 233 Characteristics for 1FW6160-xxx07-xxxx Data sheet 1FW6160-xxB10-xxxx 236 Technical data Symbol Unit XxB10-8Fxx XxB10-2Pxx 1FW6160 Characteristics for 1FW6160-xxx10-xxxx %- %-239 Data sheet 1FW6160-xxB15-xxxx 241 Technical data Symbol Unit XxB15-2Pxx XxB15-0Wxx 1FW6160 Characteristics for 1FW6160-xxx15-xxxx 244 Data sheet 1FW6160-xxB20-xxxx 246 247 7RUTXHRYHUVSHHG EDULQ˂SData sheet 1FW6190-xxB05-xxxx 14.2.5 1FW6190-xxxxx-xxxx250 Characteristics for 1FW6190-xxx05-xxxx %-Data sheet 1FW6190-xxB07-xxxx 1FW6190 Boundary conditions Technical data Symbol Unit XxB07-8Fxx 1FW6190 Characteristics for 1FW6190-xxx07-xxxx Data sheet 1FW6190-xxB10-xxxx 257 Technical data Symbol Unit XxB10-8Fxx XxB10-2Pxx 1FW6190 Characteristics for 1FW6190-xxx10-xxxx 260 Data sheet 1FW6190-xxB15-xxxx 262 Technical data Symbol Unit XxB15-2Pxx XxB15-0Wxx 1FW6190 Characteristics for 1FW6190-xxx15-xxxx %-265 Data sheet 1FW6190-xxB20-xxxx 267 Technical data Symbol Unit XxB20-0Wxx 1FW6190 Characteristics for 1FW6190-xxx20-xxxx Data sheet 1FW6230-xxB05-xxxx 14.2.6 1FW6230-xxxxx-xxxx271 Characteristics for 1FW6230-xxx05-xxxx %*Data sheet 1FW6230-xxB07-xxxx 1FW6230 Boundary conditions 275 Characteristics for 1FW6230-xxx07-xxxx %*Data sheet 1FW6230-xxB10-xxxx 278 279 1PLQ07RUTXH 6SHHGQLQUSPData sheet 1FW6230-xxB15-xxxx 282 Technical data Symbol Unit XxB15-2Pxx XxB15-0Wxx 1FW6230 Characteristics for 1FW6230-xxx15-xxxx %285 Data sheet 1FW6230-xxB20-xxxx 287 Technical data Symbol Unit XxB20-0Wxx 1FW6230 Characteristics for 1FW6230-xxx20-xxxx Data sheet 1FW6290-xxB07-xxxx 14.2.7 1FW6290-xxxxx-xxxx291 Characteristics for 1FW6290-xxx07-xxxx Data sheet 1FW6290-xxB11-xxxx 294 Characteristics for 1FW6290-xxx11-xxxx Data sheet 1FW6290-xxB15-xxxx 297 Characteristics for 1FW6290-xxx15-xxxx %$ %/Data sheet 1FW6290-xxB20-xxxx Characteristics for 1FW6290-xxx20-xxxx Installation conditions for motors with cooling jacket Installation drawings/Dimension drawingsDesign information for installation hole and O ring Explanation of installation drawings Installation dimensions303 Installation drawings/Dimension drawings 15.3 Installation drawings/Dimension drawings RQQHFWLRQEORFNQWHQGHGPRXQWLQJSRVLWLRQ ULQJVDUHLQFOXGHGLQWKHVFRSHRIGHOLYHU\306 Installation FRROHU0DLQ FRROHU3UHFLVLRQ Drawings/Dimension drawings drawings/Dimension drawingsLQVWDOODWLRQIROORZLQJ 309 QWHQGHG PRXQWLQJ Srvlwlrq310 ,QWHQGHG QWHQGHG PRXQWLQJ PRXQWLQJ Srvlwlrq311 Page Recommended manufacturers Information regarding third-party productsRectus GmbH Festo AG & Co. KGSupply sources for cooling systems Appendix Recommended manufacturersSupply sources for anti-corrosion agents Hydac International GmbHRittal GmbH & Co. KG Tyforop Chemie GmbHSupply sources for braking elements Fax form for suggestions/corrections copy template Appendix Fax form for suggestions/corrections copy templateList of abbreviations Appendix List of abbreviationsSoftware AppendixGermany Page Index Index 323 Erlangen Germany