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Siemens 611 configurationmanual 173

Models: 611

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Page 173

Commissioning

9.2 Procedure

Figure 9-4 Entries for a non-Siemens motor, data not yet defined

1FW6 Built-in torque motors	173
Configuration Manual, 05/2009, 6SN1197-0AD00-0BP7

Image 173

Siemens 611 configurationmanual 173

Contents

Simodrive Page Drive Technology 1FW6 Built-in torque motors Configuration Manual 05/2009Qualified Personnel Legal informationProper use of Siemens products TrademarksInformation on the documentation PrefaceTarget group BenefitsQuestions about this documentation Technical SupportInternet address for products EC Declaration of Conformity PrefacePreface Page Table of contents 103 Table of contents115 163187 10.110.2 11.1Page Residual risks of power drive systems General safety guidelinesObserving and complying with safety guidelines Handling direct drives and components Use for the intended purpose General safety guidelines Use for the intended purposeComponents with permanent magnets Occurrence of magnetic fieldsGeneral safety guidelines Page Electrical shock hazard General safety guidelines 1.5 Electrical shock hazardAttaching warning signs Protective measures against residual voltagesSign General safety guidelines 1.7 Pictograms supplied for 1FW6Pictograms supplied for 1FW6 Page Properties Description of the motorOverview 1FW6 built-in torque motorDescription of the motor 2.1 Properties BenefitsStandards and regulations Applications Technical featuresDescription of the motor 2.2 Technical features Technical feature Version Description of the motor 2.2 Technical features Direction of rotation UL approvalValidity Description of the motor 2.3 Selection and ordering data Selection and ordering dataCurrent 1 I N Rated torque Max. torque1FW6230-xxB07-8Fxx Description of the motor Selection and ordering data1FW6230-xxB10-2Jxx Built-in torque motors overview part 2 1FW6160-xxB15-5Gxx 440 280 210 95.3 Description of the motor 2.4 Order designation Order designationStructure of the order designations ,QWHJUDWHGFRROLQJDQGDLDOFDEOHRXWOHW Standard 1FW6 built-in torque motorsQGLYLGXDOFRPSRQHQW Stators as individual componentsRound sealing ring O ring Rotor as individual componentQGLYLGXDOFRPSRQHQW 5RWRU 6SDUHSDUWDFFHVVRU\FRGHConnector type Connector size Plug connectorCooling connection adapter Ordering notesExample Ordering examplesDescription of the motor 2.5 Motor rating plate Motor rating plateData on the motor rating plate Motors with a cooling jacket Overview of the motor constructionMotor components 1FW6 motor components with a cooling jacket Motors with integrated coolingOverview of the motor construction Cooling methodMotor components of the built-in motor and options Temperature sensor Description of the temperature sensorsThermal motor protection Temp-SName Description Temp-F Electrical shock hazard Thermal motor protectionMethod Evaluation of the temperature sensors for motor protectionCooling Cooling circuit requirements Effects when water cooling is not usedCooling circuits Materials used in the cooling circuits of torque motors Coolant intake temperatureCooling jacket Integrated cooling main Cooling connection adapterHeat-exchanger unit Dimensioning the heat-exchanger unitProvision of the cooling medium CoolantReason for the use of water with an anti-corrosion agent General requirements placed on the cooling mediumSuitable mixture Requirements placed on the waterRequirements placed on the anti-corrosion agent Parallel operation of several motors Coupled motorsParallel operation of several motors on one axes RequirementsMotor arrangements Power connection for parallel operationTandem arrangement Janus arrangementCoupled motors 4.1 Parallel operation of several motors 7KHUPLVWRUPRWRUSURWHFWLRQGHYLFH Risk of electric shock Janus arrangement for motors with a cooling jacket Janus arrangementJanus arrangement for motors with integrated cooling Page Procedure Configuring the motorProcedure 6WDUW Configuring the motor 5.1 ProcedureGeneral mechanical conditions Specification of the duty cycleRequired motor torque Torque-time diagramDetermining the required motor torque Selecting the motors Motor torque-time diagramChecking the torques and speeds Motor torque-speed diagramUneven current load Fulfilling the torque-speed requirements Determining the motor torque-speed diagramTorque-speed requirements Electrical parallel connection More than one torque motor on one axesChecking the moments of inertia Recalculating the duty cycle Calculating the required infeed powerInfeed power Selecting an infeed unit Configuring the motor 5.2 ExamplesExamples Following must be determined General conditions for positioning within a defined periodSection LQRULQ LQ Evaluation Periodic duty cycle S3 modeAn excessive load can lead to the destruction of the motor Short-time duty S2 and intermittent duty S3Short-time duty S2 7HPSHUDWXUH Intermittent duty S3Page Important information about motor assembly Motor assemblyMotor assembly Motor assembly Length of active Radial and axial forcesRadial forces between the stator and rotor 1FW609 1FW613 1FW615 1FW616 1FW619 1FW623 1FW629 Requirements of the installation deviceAxial forces between the stator and rotor Screw material and tightening torques Mounting systemType series Screw Tightening torque Procedure for installing the motorSequence for installing the motor Motor assembly Motor assembly Risk of compression when the rotor is lowered Cooler connection Installing the cooling connection adapter7LJKWHQLQJWRUTXH LLQJVFUHZRROHUFRQQHFWLRQRSWLRQDO $OOGLPHQVLRQVLQPP 6WDWRU$OOGLPHQVLRQVLQPP Information on routing cables6WDWRU RROHUFRQQHFWLRQRSWLRQDO Risk if axes moves in an uncontrolled manner Checking the installation workChecking the work carried out Image title Description Installation examplesRotary table with torque motor with integrated cooling Rotary table with torque motor with cooling jacket 3DUWWXUQDFWXDWRU RROHUFRQQHFWLRQ7UDQVSRUWDWLRQORFNV Part-turn actuator with torque motor with cooling jacket Ohfwulfdo Frqqhfwlrq FRQQHFWLRQ&RROHU Degree of protection Motor assembly 6.2 Protecting the motor componentsProtecting the motor components Page System requirements System integrationComponents 3RZHUPRGXOH RUHDVVLJQPHQW RISRZHUFRQQHFWLRQ Roru\H System integration System requirements2SWLRQ System integration 7.1 System requirementsRQGXFWRUDVVLJQPHQW 3RZHUFRQQHFWLRQ Roru Rqqhfwlrq JQ\H VLJQDOFRQQHFWLRQ RoruDrive systems Permissible voltagesControl quality AccuracyMechanics Encoder system EncodersRequirements regarding the encoder System integration 7.2 Encoders109 5RWDU\WDEOH Hdulqj 6WDWRU 5RWRU RRGHQFRGHUDUUDQJHPHQWSystem integration 7.3 Bearings BearingsSelecting the bearing Possible malfunctions Braking conceptsBraking concepts System integration 7.4 Braking conceptsDeploying a holding brake System integration 7.4 Braking concepts Overview InterfacesElectrical connection components Outgoing feeder Strain reliefInterfaces Overview Dimensions of the electrical connections117 7HUPLQDOEORFN 6WDWRU Electrical connection tangential with sleeve for 1FW609RQWKHZLQGLQJYDULDQW 6LJQDOFDEOH6WDWRU 7HUPLQDOEORFN 6LJQDOFDEOH 3RZHUFDEOH Electrical connection tangential with sleeve for 1FW613121 7HUPLQDOEORFN $OOGLPHQVLRQVLQPP 7KHGLDPHWHURIWKHSRZHUFDEOHGHSHQGV123 124 125 126 7HUPLQDOEORFN 6WDWRU $OOGLPHQVLRQVLQPP 128 129 130 131 6WDWRU 7HUPLQDOEORFN $OOGLPHQVLRQVLQPP $OOGLPHQVLRQVLQPP 7HUPLQDOEORFN133 134 135 136 137 138 Motor type Interfaces140 141 Specifications for the signal cable on the stator OHFWULFDOFRQQHFWRUSLQDVVLJQPHQWV Interfaces Electrical connections Electrical connectionsSignal connection Power connectionNo direct connection of the temperature monitoring circuits Temperature sensor connection via SME9xSME9x 147 Qsxw WKH.7FDQEHFRQQHFWHG2XWSXW 3XOVHVXSSUHVVLRQRules Shielding, grounding, and equipotential bondingCooler connection Specification of the motor supply cablesRequirements for the motor supply cables Motor supply cables32 Cooler connection for 1FW609 and 1FW613 example Interfaces 8.3 Cooler connection33 Cooler connection for 1FW615 example Cooler connection for motors with integrated cooling6WDWRU $OOGLPHQVLRQVLQPP 0DLQFRROHUQWHUQDOGLDPHWHUVWDWRU 3UHFLVLRQFRROHU0DLQFRROHU 35 Cooling connection plate for 1FW6296FUHZSOXJ SUHDVVHPEOHG 6WDWRU WHUQDOGLDPHWHUVWDWRU 2XWOHW&XVWRPHUVSHFLILFUHDFKRIVFUHZ Dgdswhu 2XWOHW,QOHW6FUHZSOXJ 2XWOHW Qohw RROLQJFRQQHFWLRQ Dgdswhu6WDWRU WHUQDOGLDPHWHUVWDWRU 158 3PD EDU +HDWHFKDQJHUXQLWULQJV 5DGLDOFRROHUFRQQHFWLRQ LLQJVFUHZULQJV LVXSWRWKHFXVWRPHUWRGHFLGHZKHWKHU 5DGLDOFRROHUFRQQHFWLRQHoses for the cooling system Commissioning Safety guidelines for commissioningCommissioning Safety guidelines for commissioning Commutation settingInductance-based technique Commissioning 9.1 Safety guidelines for commissioningMotion-based technique Checks for commissioning in a current-free state ChecksCommissioning the cooling circuits Measuring system cable WiringEntering the motor data Commissioning single motorsConfigure the drive Minimum selection of axis machine data for torque motors Edit the axis-specific machine data MD171 Selection of a motor for which data has already been defined Select the motor173 Example Enter the motor data for NonSiemens mot Measuring system/encoder dialog box Entries for an absolute measuring system EnDat Determine the commutation angle offset Fixed temperatureReduce the maximum motor current for safety reasons 1RHURPDUNPXOWLSOHHUR Incremental measuring systemFor an absolute measuring system Absolute measuring systemCheck and set the rotor position identification Rotate the axis and check that it is functioning correctly Set or carry out referencing/adjustmentCommissioning motors connected in parallel Optimize the axis controller settingsCommission motor 1 as a single motor Disconnect the parallel connectionDeviation between motor 1 Point 4 and motor 2 Point Checking the phase sequence U V W Procedure for fault messagesMeasuring the EMF voltages Determining the commutation angle offsetDefinition of channels Ch1 to Ch4 Dealing with faults Safety guidelines for operationOperation Improper operation can lead to serious material damagePage Safety information for maintenance and repairs Maintenance and repairsRisk of burns Performing maintenance work on the motor Safety guidelines for high-voltage testMaintenance Intervals between maintenance Test and replacement intervals of the cooling mediumIndications that maintenance work is required Test and replacement intervals of the cooling mediumPackaging, storage, and transport guidelines Storage and transportStorage and transport Safety note regarding lifting devices Safety note regarding lifting devicesEnvironmental compatibility Main constituents of a proper disposal procedureEnvironmental compatibility during production DisposalDisposal of packaging Disposing of 1FW6 rotorsDisposing of and demagnetizing 1FW6 rotors Demagnetizing the rotorsExplanations of the formula abbreviations Technical data and characteristicsContent of the data sheet Limit data Boundary conditionsRated data Physical constants Thermal time constant LQOPLQ Data, main motor cooler˂SLQEDU LQOPLQ Data, precision motor coolerΔTp GXW\ Speed-torque diagram14.2.1 1FW6090-xxxxx-xxxx Data sheets and diagramsData sheet 1FW6090-xxB05-xxxx Characteristics for 1FW6090-xxx05-xxxx Data sheet 1FW6090-xxB07-xxxx 1PLQ07RUTXH Characteristics for 1FW6090-xxx07-xxxxData sheet 1FW6090-xxB10-xxxx Characteristics for 1FW6090-xxx10-xxxx Data sheet 1FW6090-xxB15-xxxx Characteristics for 1FW6090-xxx15-xxxx 14.2.2 1FW6130-xxxxx-xxxx Data sheet 1FW6130-xxB05-xxxxCharacteristics for 1FW6130-xxx05-xxxx Technical data and characteristicsData sheets and diagrams Data sheet 1FW6130-xxB07-xxxx Characteristics for 1FW6130-xxx07-xxxx Data sheet 1FW6130-xxB10-xxxx Characteristics for 1FW6130-xxx10-xxxx Data sheet 1FW6130-xxB15-xxxx Characteristics for 1FW6130-xxx15-xxxx 14.2.3 1FW6150-xxxxx-xxxx Data sheet 1FW6150-xxB05-xxxxTechnical data Symbol Unit Characteristics for 1FW6150-xxx05-xxxxData sheet 1FW6150-xxB07-xxxx Characteristics for 1FW6150-xxx07-xxxx Data sheet 1FW6150-xxB10-xxxx Characteristics for 1FW6150-xxx10-xxxx Data sheet 1FW6150-xxB15-xxxx Characteristics for 1FW6150-xxx15-xxxx Data for main motor cooler Data sheet 1FW6160-xxB05-xxxx14.2.4 1FW6160-xxxxx-xxxx ΔT P Data for precision motor cooler%- %- Characteristics for 1FW6160-xxx05-xxxxData sheet 1FW6160-xxB07-xxxx 1FW6160 Boundary conditions 233 Characteristics for 1FW6160-xxx07-xxxx Data sheet 1FW6160-xxB10-xxxx 236 Technical data Symbol Unit XxB10-8Fxx XxB10-2Pxx 1FW6160 %- %- Characteristics for 1FW6160-xxx10-xxxx239 Data sheet 1FW6160-xxB15-xxxx 241 Technical data Symbol Unit XxB15-2Pxx XxB15-0Wxx 1FW6160 Characteristics for 1FW6160-xxx15-xxxx 244 Data sheet 1FW6160-xxB20-xxxx 246 247 EDULQ˂S 7RUTXHRYHUVSHHG14.2.5 1FW6190-xxxxx-xxxx Data sheet 1FW6190-xxB05-xxxx250 %- Characteristics for 1FW6190-xxx05-xxxxData sheet 1FW6190-xxB07-xxxx 1FW6190 Boundary conditions Technical data Symbol Unit XxB07-8Fxx 1FW6190 Characteristics for 1FW6190-xxx07-xxxxData sheet 1FW6190-xxB10-xxxx 257 Technical data Symbol Unit XxB10-8Fxx XxB10-2Pxx 1FW6190 Characteristics for 1FW6190-xxx10-xxxx 260 Data sheet 1FW6190-xxB15-xxxx 262 Technical data Symbol Unit XxB15-2Pxx XxB15-0Wxx 1FW6190 %- Characteristics for 1FW6190-xxx15-xxxx265 Data sheet 1FW6190-xxB20-xxxx 267 Technical data Symbol Unit XxB20-0Wxx 1FW6190 Characteristics for 1FW6190-xxx20-xxxx 14.2.6 1FW6230-xxxxx-xxxx Data sheet 1FW6230-xxB05-xxxx271 %* Characteristics for 1FW6230-xxx05-xxxxData sheet 1FW6230-xxB07-xxxx 1FW6230 Boundary conditions 275 %* Characteristics for 1FW6230-xxx07-xxxxData sheet 1FW6230-xxB10-xxxx 278 279 6SHHGQLQUSP 1PLQ07RUTXHData sheet 1FW6230-xxB15-xxxx 282 Technical data Symbol Unit XxB15-2Pxx XxB15-0Wxx 1FW6230 % Characteristics for 1FW6230-xxx15-xxxx285 Data sheet 1FW6230-xxB20-xxxx 287 Technical data Symbol Unit XxB20-0Wxx 1FW6230 Characteristics for 1FW6230-xxx20-xxxx 14.2.7 1FW6290-xxxxx-xxxx Data sheet 1FW6290-xxB07-xxxx291 Characteristics for 1FW6290-xxx07-xxxx Data sheet 1FW6290-xxB11-xxxx 294 Characteristics for 1FW6290-xxx11-xxxx Data sheet 1FW6290-xxB15-xxxx 297 %$ %/ Characteristics for 1FW6290-xxx15-xxxxData sheet 1FW6290-xxB20-xxxx Characteristics for 1FW6290-xxx20-xxxx Design information for installation hole and O ring Installation drawings/Dimension drawingsInstallation conditions for motors with cooling jacket Installation dimensions Explanation of installation drawings303 Installation drawings/Dimension drawings RQQHFWLRQEORFN 15.3 Installation drawings/Dimension drawingsQWHQGHGPRXQWLQJSRVLWLRQ ULQJVDUHLQFOXGHGLQWKHVFRSHRIGHOLYHU\306 Installation LQVWDOODWLRQIROORZLQJ Drawings/Dimension drawings drawings/Dimension drawingsFRROHU0DLQ FRROHU3UHFLVLRQ QWHQGHG PRXQWLQJ Srvlwlrq 309,QWHQGHG QWHQGHG PRXQWLQJ PRXQWLQJ Srvlwlrq 310311 Page Information regarding third-party products Recommended manufacturersRectus GmbH Festo AG & Co. KGAppendix Recommended manufacturers Supply sources for cooling systemsHydac International GmbH Supply sources for anti-corrosion agentsRittal GmbH & Co. KG Tyforop Chemie GmbHSupply sources for braking elements Appendix Fax form for suggestions/corrections copy template Fax form for suggestions/corrections copy templateAppendix List of abbreviations List of abbreviationsGermany AppendixSoftware Page Index Index 323 Erlangen Germany