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Siemens
611
configurationmanual
Simodrive
Models:
611
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Download
324 pages
4.89 Kb
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Install
Torque-time diagram
Data sheet 1FW6090-xxB05-xxxx
Signal connection
Procedure for fault messages
Technical data Symbol Unit
Wiring
Maintenance
Configuration Manual 05/2009
Plug connector
Page 1
Image 1
SIMODRIVE 611
1FW6
built-in
torque motors
Configuration Manual 05/2009
SIMODRIVE
s
Page 1
Page 2
Page 1
Image 1
Page 1
Page 2
Contents
Simodrive
Page
Drive Technology 1FW6 Built-in torque motors
Configuration Manual 05/2009
Qualified Personnel
Legal information
Proper use of Siemens products
Trademarks
Information on the documentation
Preface
Target group
Benefits
Questions about this documentation
Technical Support
Internet address for products EC Declaration of Conformity
Preface
Preface
Page
Table of contents
103
Table of contents
115
163
187
10.1
10.2
11.1
Page
Residual risks of power drive systems
General safety guidelines
Observing and complying with safety guidelines
Handling direct drives and components
Use for the intended purpose
General safety guidelines Use for the intended purpose
Components with permanent magnets
Occurrence of magnetic fields
General safety guidelines
Page
Electrical shock hazard
General safety guidelines 1.5 Electrical shock hazard
Attaching warning signs
Protective measures against residual voltages
Pictograms supplied for 1FW6
General safety guidelines 1.7 Pictograms supplied for 1FW6
Sign
Page
Properties
Description of the motor
Overview
1FW6 built-in torque motor
Standards and regulations
Benefits
Description of the motor 2.1 Properties
Description of the motor 2.2 Technical features
Technical features
Applications
Technical feature Version
Description of the motor 2.2 Technical features
Validity
UL approval
Direction of rotation
Description of the motor 2.3 Selection and ordering data
Selection and ordering data
Current 1 I N
Rated torque Max. torque
1FW6230-xxB07-8Fxx
Description of the motor Selection and ordering data
1FW6230-xxB10-2Jxx
Built-in torque motors overview part 2
1FW6160-xxB15-5Gxx 440 280 210 95.3
Structure of the order designations
Order designation
Description of the motor 2.4 Order designation
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Standard 1FW6 built-in torque motors
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Stators as individual components
Round sealing ring O ring
Rotor as individual component
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Connector type Connector size
Plug connector
Cooling connection adapter
Ordering notes
Example
Ordering examples
Data on the motor rating plate
Motor rating plate
Description of the motor 2.5 Motor rating plate
Motor components
Overview of the motor construction
Motors with a cooling jacket
1FW6 motor components with a cooling jacket
Motors with integrated cooling
Motor components of the built-in motor and options
Cooling method
Overview of the motor construction
Temperature sensor
Description of the temperature sensors
Thermal motor protection
Temp-S
Name Description
Temp-F
Electrical shock hazard
Thermal motor protection
Method
Evaluation of the temperature sensors for motor protection
Cooling
Cooling circuits
Effects when water cooling is not used
Cooling circuit requirements
Materials used in the cooling circuits of torque motors
Coolant intake temperature
Cooling jacket Integrated cooling main
Cooling connection adapter
Heat-exchanger unit
Dimensioning the heat-exchanger unit
Provision of the cooling medium
Coolant
Reason for the use of water with an anti-corrosion agent
General requirements placed on the cooling medium
Requirements placed on the anti-corrosion agent
Requirements placed on the water
Suitable mixture
Parallel operation of several motors
Coupled motors
Parallel operation of several motors on one axes
Requirements
Motor arrangements
Power connection for parallel operation
Tandem arrangement
Janus arrangement
Coupled motors 4.1 Parallel operation of several motors
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Risk of electric shock
Janus arrangement for motors with a cooling jacket
Janus arrangement
Janus arrangement for motors with integrated cooling
Page
Procedure
Configuring the motor
Procedure
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Configuring the motor 5.1 Procedure
General mechanical conditions
Specification of the duty cycle
Required motor torque
Torque-time diagram
Determining the required motor torque
Selecting the motors
Motor torque-time diagram
Uneven current load
Motor torque-speed diagram
Checking the torques and speeds
Torque-speed requirements
Determining the motor torque-speed diagram
Fulfilling the torque-speed requirements
Checking the moments of inertia
More than one torque motor on one axes
Electrical parallel connection
Infeed power
Calculating the required infeed power
Recalculating the duty cycle
Examples
Configuring the motor 5.2 Examples
Selecting an infeed unit
Following must be determined
General conditions for positioning within a defined period
Section
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Evaluation
Periodic duty cycle S3 mode
Short-time duty S2
Short-time duty S2 and intermittent duty S3
An excessive load can lead to the destruction of the motor
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Intermittent duty S3
Page
Motor assembly
Motor assembly
Important information about motor assembly
Motor assembly
Radial forces between the stator and rotor
Radial and axial forces
Length of active
Axial forces between the stator and rotor
Requirements of the installation device
1FW609 1FW613 1FW615 1FW616 1FW619 1FW623 1FW629
Screw material and tightening torques
Mounting system
Sequence for installing the motor
Procedure for installing the motor
Type series Screw Tightening torque
Motor assembly
Motor assembly
Risk of compression when the rotor is lowered
Cooler connection
Installing the cooling connection adapter
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Information on routing cables
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Checking the work carried out
Checking the installation work
Risk if axes moves in an uncontrolled manner
Image title Description
Installation examples
Rotary table with torque motor with integrated cooling
Rotary table with torque motor with cooling jacket
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Part-turn actuator with torque motor with cooling jacket
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Protecting the motor components
Motor assembly 6.2 Protecting the motor components
Degree of protection
Page
System requirements
System integration
Components
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System integration System requirements
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System integration 7.1 System requirements
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Drive systems
Permissible voltages
Mechanics
Accuracy
Control quality
Encoder system
Encoders
Requirements regarding the encoder
System integration 7.2 Encoders
109
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Selecting the bearing
Bearings
System integration 7.3 Bearings
Possible malfunctions
Braking concepts
Braking concepts
System integration 7.4 Braking concepts
Deploying a holding brake
System integration 7.4 Braking concepts
Overview
Interfaces
Electrical connection components
Outgoing feeder Strain relief
Interfaces Overview
Dimensions of the electrical connections
117
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Electrical connection tangential with sleeve for 1FW609
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Electrical connection tangential with sleeve for 1FW613
121
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123
124
125
126
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128
129
130
131
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133
134
135
136
137
138
Motor type
Interfaces
140
141
Specifications for the signal cable on the stator
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Interfaces Electrical connections
Electrical connections
Signal connection
Power connection
No direct connection of the temperature monitoring circuits
Temperature sensor connection via SME9x
SME9x
147
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Rules
Shielding, grounding, and equipotential bonding
Cooler connection
Specification of the motor supply cables
Requirements for the motor supply cables
Motor supply cables
32 Cooler connection for 1FW609 and 1FW613 example
Interfaces 8.3 Cooler connection
33 Cooler connection for 1FW615 example
Cooler connection for motors with integrated cooling
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35 Cooling connection plate for 1FW629
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Hoses for the cooling system
Commissioning
Safety guidelines for commissioning
Commissioning Safety guidelines for commissioning
Commutation setting
Motion-based technique
Commissioning 9.1 Safety guidelines for commissioning
Inductance-based technique
Commissioning the cooling circuits
Checks
Checks for commissioning in a current-free state
Measuring system cable
Wiring
Entering the motor data
Commissioning single motors
Configure the drive
Minimum selection of axis machine data for torque motors
Edit the axis-specific machine data MD
171
Selection of a motor for which data has already been defined
Select the motor
173
Example Enter the motor data for NonSiemens mot
Measuring system/encoder dialog box
Entries for an absolute measuring system EnDat
Reduce the maximum motor current for safety reasons
Fixed temperature
Determine the commutation angle offset
1RHURPDUNPXOWLSOHHUR
Incremental measuring system
For an absolute measuring system
Absolute measuring system
Check and set the rotor position identification
Rotate the axis and check that it is functioning correctly
Set or carry out referencing/adjustment
Commissioning motors connected in parallel
Optimize the axis controller settings
Commission motor 1 as a single motor
Disconnect the parallel connection
Deviation between motor 1 Point 4 and motor 2 Point
Checking the phase sequence U V W
Procedure for fault messages
Measuring the EMF voltages
Determining the commutation angle offset
Definition of channels Ch1 to Ch4
Dealing with faults
Safety guidelines for operation
Operation
Improper operation can lead to serious material damage
Page
Safety information for maintenance and repairs
Maintenance and repairs
Risk of burns
Maintenance
Safety guidelines for high-voltage test
Performing maintenance work on the motor
Intervals between maintenance
Test and replacement intervals of the cooling medium
Indications that maintenance work is required
Test and replacement intervals of the cooling medium
Packaging, storage, and transport guidelines
Storage and transport
Storage and transport Safety note regarding lifting devices
Safety note regarding lifting devices
Environmental compatibility
Main constituents of a proper disposal procedure
Environmental compatibility during production
Disposal
Disposal of packaging
Disposing of 1FW6 rotors
Disposing of and demagnetizing 1FW6 rotors
Demagnetizing the rotors
Content of the data sheet
Technical data and characteristics
Explanations of the formula abbreviations
Rated data
Boundary conditions
Limit data
Physical constants
Thermal time constant
LQOPLQ
Data, main motor cooler
ΔTp
Data, precision motor cooler
˂SLQEDU LQOPLQ
GXW\
Speed-torque diagram
Data sheet 1FW6090-xxB05-xxxx
Data sheets and diagrams
14.2.1 1FW6090-xxxxx-xxxx
Characteristics for 1FW6090-xxx05-xxxx
Data sheet 1FW6090-xxB07-xxxx
1PLQ07RUTXH
Characteristics for 1FW6090-xxx07-xxxx
Data sheet 1FW6090-xxB10-xxxx
Characteristics for 1FW6090-xxx10-xxxx
Data sheet 1FW6090-xxB15-xxxx
Characteristics for 1FW6090-xxx15-xxxx
14.2.2 1FW6130-xxxxx-xxxx
Data sheet 1FW6130-xxB05-xxxx
Data sheets and diagrams
Technical data and characteristics
Characteristics for 1FW6130-xxx05-xxxx
Data sheet 1FW6130-xxB07-xxxx
Characteristics for 1FW6130-xxx07-xxxx
Data sheet 1FW6130-xxB10-xxxx
Characteristics for 1FW6130-xxx10-xxxx
Data sheet 1FW6130-xxB15-xxxx
Characteristics for 1FW6130-xxx15-xxxx
14.2.3 1FW6150-xxxxx-xxxx
Data sheet 1FW6150-xxB05-xxxx
Technical data Symbol Unit
Characteristics for 1FW6150-xxx05-xxxx
Data sheet 1FW6150-xxB07-xxxx
Characteristics for 1FW6150-xxx07-xxxx
Data sheet 1FW6150-xxB10-xxxx
Characteristics for 1FW6150-xxx10-xxxx
Data sheet 1FW6150-xxB15-xxxx
Characteristics for 1FW6150-xxx15-xxxx
14.2.4 1FW6160-xxxxx-xxxx
Data sheet 1FW6160-xxB05-xxxx
Data for main motor cooler
ΔT P
Data for precision motor cooler
%- %-
Characteristics for 1FW6160-xxx05-xxxx
Data sheet 1FW6160-xxB07-xxxx
1FW6160 Boundary conditions
233
Characteristics for 1FW6160-xxx07-xxxx
Data sheet 1FW6160-xxB10-xxxx
236
Technical data Symbol Unit XxB10-8Fxx XxB10-2Pxx 1FW6160
%- %-
Characteristics for 1FW6160-xxx10-xxxx
239
Data sheet 1FW6160-xxB15-xxxx
241
Technical data Symbol Unit XxB15-2Pxx XxB15-0Wxx 1FW6160
Characteristics for 1FW6160-xxx15-xxxx
244
Data sheet 1FW6160-xxB20-xxxx
246
247
EDULQ˂S
7RUTXHRYHUVSHHG
14.2.5 1FW6190-xxxxx-xxxx
Data sheet 1FW6190-xxB05-xxxx
250
%-
Characteristics for 1FW6190-xxx05-xxxx
Data sheet 1FW6190-xxB07-xxxx
1FW6190 Boundary conditions
Technical data Symbol Unit XxB07-8Fxx 1FW6190
Characteristics for 1FW6190-xxx07-xxxx
Data sheet 1FW6190-xxB10-xxxx
257
Technical data Symbol Unit XxB10-8Fxx XxB10-2Pxx 1FW6190
Characteristics for 1FW6190-xxx10-xxxx
260
Data sheet 1FW6190-xxB15-xxxx
262
Technical data Symbol Unit XxB15-2Pxx XxB15-0Wxx 1FW6190
%-
Characteristics for 1FW6190-xxx15-xxxx
265
Data sheet 1FW6190-xxB20-xxxx
267
Technical data Symbol Unit XxB20-0Wxx 1FW6190
Characteristics for 1FW6190-xxx20-xxxx
14.2.6 1FW6230-xxxxx-xxxx
Data sheet 1FW6230-xxB05-xxxx
271
%*
Characteristics for 1FW6230-xxx05-xxxx
Data sheet 1FW6230-xxB07-xxxx
1FW6230 Boundary conditions
275
%*
Characteristics for 1FW6230-xxx07-xxxx
Data sheet 1FW6230-xxB10-xxxx
278
279
6SHHGQLQUSP
1PLQ07RUTXH
Data sheet 1FW6230-xxB15-xxxx
282
Technical data Symbol Unit XxB15-2Pxx XxB15-0Wxx 1FW6230
%
Characteristics for 1FW6230-xxx15-xxxx
285
Data sheet 1FW6230-xxB20-xxxx
287
Technical data Symbol Unit XxB20-0Wxx 1FW6230
Characteristics for 1FW6230-xxx20-xxxx
14.2.7 1FW6290-xxxxx-xxxx
Data sheet 1FW6290-xxB07-xxxx
291
Characteristics for 1FW6290-xxx07-xxxx
Data sheet 1FW6290-xxB11-xxxx
294
Characteristics for 1FW6290-xxx11-xxxx
Data sheet 1FW6290-xxB15-xxxx
297
%$ %/
Characteristics for 1FW6290-xxx15-xxxx
Data sheet 1FW6290-xxB20-xxxx
Characteristics for 1FW6290-xxx20-xxxx
Installation conditions for motors with cooling jacket
Installation drawings/Dimension drawings
Design information for installation hole and O ring
Installation dimensions
Explanation of installation drawings
303
Installation drawings/Dimension drawings
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15.3 Installation drawings/Dimension drawings
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ULQJVDUHLQFOXGHGLQWKHVFRSHRIGHOLYHU\
306
Installation
FRROHU0DLQ FRROHU3UHFLVLRQ
Drawings/Dimension drawings drawings/Dimension drawings
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QWHQGHG PRXQWLQJ Srvlwlrq
309
,QWHQGHG QWHQGHG PRXQWLQJ PRXQWLQJ Srvlwlrq
310
311
Page
Information regarding third-party products
Recommended manufacturers
Rectus GmbH
Festo AG & Co. KG
Appendix Recommended manufacturers
Supply sources for cooling systems
Hydac International GmbH
Supply sources for anti-corrosion agents
Rittal GmbH & Co. KG
Tyforop Chemie GmbH
Supply sources for braking elements
Appendix Fax form for suggestions/corrections copy template
Fax form for suggestions/corrections copy template
Appendix List of abbreviations
List of abbreviations
Software
Appendix
Germany
Page
Index
Index
323
Erlangen Germany
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Contents