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611 configurationmanual
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Install
Torque-time diagram
Data sheet 1FW6090-xxB05-xxxx
Maintenance
Configuration Manual 05/2009
Wiring
Motor assembly
Procedure
Dealing with faults
Signal connection
Page 312
Image 312
Page 311
Page 313
Page 312
Image 312
Page 311
Page 313
Contents
Simodrive
Page
Configuration Manual 05/2009
Drive Technology 1FW6 Built-in torque motors
Legal information
Qualified Personnel
Proper use of Siemens products
Trademarks
Preface
Information on the documentation
Target group
Benefits
Technical Support
Questions about this documentation
Internet address for products EC Declaration of Conformity
Preface
Preface
Page
Table of contents
Table of contents
103
115
163
10.1
187
10.2
11.1
Page
General safety guidelines
Residual risks of power drive systems
Observing and complying with safety guidelines
Handling direct drives and components
General safety guidelines Use for the intended purpose
Use for the intended purpose
Occurrence of magnetic fields
Components with permanent magnets
General safety guidelines
Page
General safety guidelines 1.5 Electrical shock hazard
Electrical shock hazard
Attaching warning signs
Protective measures against residual voltages
General safety guidelines 1.7 Pictograms supplied for 1FW6
Pictograms supplied for 1FW6
Sign
Page
Description of the motor
Properties
Overview
1FW6 built-in torque motor
Benefits
Standards and regulations
Description of the motor 2.1 Properties
Technical features
Description of the motor 2.2 Technical features
Applications
Technical feature Version
Description of the motor 2.2 Technical features
UL approval
Validity
Direction of rotation
Selection and ordering data
Description of the motor 2.3 Selection and ordering data
Current 1 I N
Rated torque Max. torque
Description of the motor Selection and ordering data
1FW6230-xxB07-8Fxx
1FW6230-xxB10-2Jxx
Built-in torque motors overview part 2
1FW6160-xxB15-5Gxx 440 280 210 95.3
Order designation
Structure of the order designations
Description of the motor 2.4 Order designation
Standard 1FW6 built-in torque motors
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Stators as individual components
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Rotor as individual component
Round sealing ring O ring
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Plug connector
Connector type Connector size
Cooling connection adapter
Ordering notes
Ordering examples
Example
Motor rating plate
Data on the motor rating plate
Description of the motor 2.5 Motor rating plate
Overview of the motor construction
Motor components
Motors with a cooling jacket
Motors with integrated cooling
1FW6 motor components with a cooling jacket
Cooling method
Motor components of the built-in motor and options
Overview of the motor construction
Description of the temperature sensors
Temperature sensor
Thermal motor protection
Temp-S
Name Description
Temp-F
Thermal motor protection
Electrical shock hazard
Evaluation of the temperature sensors for motor protection
Method
Cooling
Effects when water cooling is not used
Cooling circuits
Cooling circuit requirements
Coolant intake temperature
Materials used in the cooling circuits of torque motors
Cooling jacket Integrated cooling main
Cooling connection adapter
Dimensioning the heat-exchanger unit
Heat-exchanger unit
Coolant
Provision of the cooling medium
Reason for the use of water with an anti-corrosion agent
General requirements placed on the cooling medium
Requirements placed on the water
Requirements placed on the anti-corrosion agent
Suitable mixture
Coupled motors
Parallel operation of several motors
Parallel operation of several motors on one axes
Requirements
Power connection for parallel operation
Motor arrangements
Tandem arrangement
Janus arrangement
Coupled motors 4.1 Parallel operation of several motors
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Risk of electric shock
Janus arrangement
Janus arrangement for motors with a cooling jacket
Janus arrangement for motors with integrated cooling
Page
Configuring the motor
Procedure
Procedure
Configuring the motor 5.1 Procedure
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Specification of the duty cycle
General mechanical conditions
Torque-time diagram
Required motor torque
Determining the required motor torque
Motor torque-time diagram
Selecting the motors
Motor torque-speed diagram
Uneven current load
Checking the torques and speeds
Determining the motor torque-speed diagram
Torque-speed requirements
Fulfilling the torque-speed requirements
More than one torque motor on one axes
Checking the moments of inertia
Electrical parallel connection
Calculating the required infeed power
Infeed power
Recalculating the duty cycle
Configuring the motor 5.2 Examples
Examples
Selecting an infeed unit
General conditions for positioning within a defined period
Following must be determined
Section
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Periodic duty cycle S3 mode
Evaluation
Short-time duty S2 and intermittent duty S3
Short-time duty S2
An excessive load can lead to the destruction of the motor
Intermittent duty S3
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Page
Motor assembly
Motor assembly
Important information about motor assembly
Motor assembly
Radial and axial forces
Radial forces between the stator and rotor
Length of active
Requirements of the installation device
Axial forces between the stator and rotor
1FW609 1FW613 1FW615 1FW616 1FW619 1FW623 1FW629
Mounting system
Screw material and tightening torques
Procedure for installing the motor
Sequence for installing the motor
Type series Screw Tightening torque
Motor assembly
Motor assembly
Risk of compression when the rotor is lowered
Installing the cooling connection adapter
Cooler connection
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Information on routing cables
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Checking the installation work
Checking the work carried out
Risk if axes moves in an uncontrolled manner
Installation examples
Image title Description
Rotary table with torque motor with integrated cooling
Rotary table with torque motor with cooling jacket
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Part-turn actuator with torque motor with cooling jacket
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Motor assembly 6.2 Protecting the motor components
Protecting the motor components
Degree of protection
Page
System integration
System requirements
Components
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System integration System requirements
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System integration 7.1 System requirements
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Permissible voltages
Drive systems
Accuracy
Mechanics
Control quality
Encoders
Encoder system
Requirements regarding the encoder
System integration 7.2 Encoders
109
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Bearings
Selecting the bearing
System integration 7.3 Bearings
Braking concepts
Possible malfunctions
Braking concepts
System integration 7.4 Braking concepts
Deploying a holding brake
System integration 7.4 Braking concepts
Interfaces
Overview
Electrical connection components
Outgoing feeder Strain relief
Dimensions of the electrical connections
Interfaces Overview
117
Electrical connection tangential with sleeve for 1FW609
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Electrical connection tangential with sleeve for 1FW613
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124
125
126
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129
130
131
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133
134
135
136
137
138
Interfaces
Motor type
140
141
Specifications for the signal cable on the stator
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Electrical connections
Interfaces Electrical connections
Power connection
Signal connection
No direct connection of the temperature monitoring circuits
Temperature sensor connection via SME9x
SME9x
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Shielding, grounding, and equipotential bonding
Rules
Specification of the motor supply cables
Cooler connection
Requirements for the motor supply cables
Motor supply cables
Interfaces 8.3 Cooler connection
32 Cooler connection for 1FW609 and 1FW613 example
Cooler connection for motors with integrated cooling
33 Cooler connection for 1FW615 example
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35 Cooling connection plate for 1FW629
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Hoses for the cooling system
Safety guidelines for commissioning
Commissioning
Commutation setting
Commissioning Safety guidelines for commissioning
Commissioning 9.1 Safety guidelines for commissioning
Motion-based technique
Inductance-based technique
Checks
Commissioning the cooling circuits
Checks for commissioning in a current-free state
Wiring
Measuring system cable
Commissioning single motors
Entering the motor data
Configure the drive
Edit the axis-specific machine data MD
Minimum selection of axis machine data for torque motors
171
Select the motor
Selection of a motor for which data has already been defined
173
Example Enter the motor data for NonSiemens mot
Measuring system/encoder dialog box
Entries for an absolute measuring system EnDat
Fixed temperature
Reduce the maximum motor current for safety reasons
Determine the commutation angle offset
Incremental measuring system
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Absolute measuring system
For an absolute measuring system
Check and set the rotor position identification
Set or carry out referencing/adjustment
Rotate the axis and check that it is functioning correctly
Optimize the axis controller settings
Commissioning motors connected in parallel
Disconnect the parallel connection
Commission motor 1 as a single motor
Deviation between motor 1 Point 4 and motor 2 Point
Procedure for fault messages
Checking the phase sequence U V W
Measuring the EMF voltages
Determining the commutation angle offset
Definition of channels Ch1 to Ch4
Safety guidelines for operation
Dealing with faults
Operation
Improper operation can lead to serious material damage
Page
Maintenance and repairs
Safety information for maintenance and repairs
Risk of burns
Safety guidelines for high-voltage test
Maintenance
Performing maintenance work on the motor
Test and replacement intervals of the cooling medium
Intervals between maintenance
Indications that maintenance work is required
Test and replacement intervals of the cooling medium
Storage and transport
Packaging, storage, and transport guidelines
Safety note regarding lifting devices
Storage and transport Safety note regarding lifting devices
Main constituents of a proper disposal procedure
Environmental compatibility
Environmental compatibility during production
Disposal
Disposing of 1FW6 rotors
Disposal of packaging
Disposing of and demagnetizing 1FW6 rotors
Demagnetizing the rotors
Technical data and characteristics
Content of the data sheet
Explanations of the formula abbreviations
Boundary conditions
Rated data
Limit data
Physical constants
Thermal time constant
Data, main motor cooler
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Data, precision motor cooler
ΔTp
˂SLQEDU LQOPLQ
Speed-torque diagram
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Data sheets and diagrams
Data sheet 1FW6090-xxB05-xxxx
14.2.1 1FW6090-xxxxx-xxxx
Characteristics for 1FW6090-xxx05-xxxx
Data sheet 1FW6090-xxB07-xxxx
Characteristics for 1FW6090-xxx07-xxxx
1PLQ07RUTXH
Data sheet 1FW6090-xxB10-xxxx
Characteristics for 1FW6090-xxx10-xxxx
Data sheet 1FW6090-xxB15-xxxx
Characteristics for 1FW6090-xxx15-xxxx
Data sheet 1FW6130-xxB05-xxxx
14.2.2 1FW6130-xxxxx-xxxx
Technical data and characteristics
Data sheets and diagrams
Characteristics for 1FW6130-xxx05-xxxx
Data sheet 1FW6130-xxB07-xxxx
Characteristics for 1FW6130-xxx07-xxxx
Data sheet 1FW6130-xxB10-xxxx
Characteristics for 1FW6130-xxx10-xxxx
Data sheet 1FW6130-xxB15-xxxx
Characteristics for 1FW6130-xxx15-xxxx
Data sheet 1FW6150-xxB05-xxxx
14.2.3 1FW6150-xxxxx-xxxx
Characteristics for 1FW6150-xxx05-xxxx
Technical data Symbol Unit
Data sheet 1FW6150-xxB07-xxxx
Characteristics for 1FW6150-xxx07-xxxx
Data sheet 1FW6150-xxB10-xxxx
Characteristics for 1FW6150-xxx10-xxxx
Data sheet 1FW6150-xxB15-xxxx
Characteristics for 1FW6150-xxx15-xxxx
Data sheet 1FW6160-xxB05-xxxx
14.2.4 1FW6160-xxxxx-xxxx
Data for main motor cooler
Data for precision motor cooler
ΔT P
Characteristics for 1FW6160-xxx05-xxxx
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Data sheet 1FW6160-xxB07-xxxx
1FW6160 Boundary conditions
233
Characteristics for 1FW6160-xxx07-xxxx
Data sheet 1FW6160-xxB10-xxxx
236
Technical data Symbol Unit XxB10-8Fxx XxB10-2Pxx 1FW6160
Characteristics for 1FW6160-xxx10-xxxx
%- %-
239
Data sheet 1FW6160-xxB15-xxxx
241
Technical data Symbol Unit XxB15-2Pxx XxB15-0Wxx 1FW6160
Characteristics for 1FW6160-xxx15-xxxx
244
Data sheet 1FW6160-xxB20-xxxx
246
247
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EDULQ˂S
Data sheet 1FW6190-xxB05-xxxx
14.2.5 1FW6190-xxxxx-xxxx
250
Characteristics for 1FW6190-xxx05-xxxx
%-
Data sheet 1FW6190-xxB07-xxxx
1FW6190 Boundary conditions
Technical data Symbol Unit XxB07-8Fxx 1FW6190
Characteristics for 1FW6190-xxx07-xxxx
Data sheet 1FW6190-xxB10-xxxx
257
Technical data Symbol Unit XxB10-8Fxx XxB10-2Pxx 1FW6190
Characteristics for 1FW6190-xxx10-xxxx
260
Data sheet 1FW6190-xxB15-xxxx
262
Technical data Symbol Unit XxB15-2Pxx XxB15-0Wxx 1FW6190
Characteristics for 1FW6190-xxx15-xxxx
%-
265
Data sheet 1FW6190-xxB20-xxxx
267
Technical data Symbol Unit XxB20-0Wxx 1FW6190
Characteristics for 1FW6190-xxx20-xxxx
Data sheet 1FW6230-xxB05-xxxx
14.2.6 1FW6230-xxxxx-xxxx
271
Characteristics for 1FW6230-xxx05-xxxx
%*
Data sheet 1FW6230-xxB07-xxxx
1FW6230 Boundary conditions
275
Characteristics for 1FW6230-xxx07-xxxx
%*
Data sheet 1FW6230-xxB10-xxxx
278
279
1PLQ07RUTXH
6SHHGQLQUSP
Data sheet 1FW6230-xxB15-xxxx
282
Technical data Symbol Unit XxB15-2Pxx XxB15-0Wxx 1FW6230
Characteristics for 1FW6230-xxx15-xxxx
%
285
Data sheet 1FW6230-xxB20-xxxx
287
Technical data Symbol Unit XxB20-0Wxx 1FW6230
Characteristics for 1FW6230-xxx20-xxxx
Data sheet 1FW6290-xxB07-xxxx
14.2.7 1FW6290-xxxxx-xxxx
291
Characteristics for 1FW6290-xxx07-xxxx
Data sheet 1FW6290-xxB11-xxxx
294
Characteristics for 1FW6290-xxx11-xxxx
Data sheet 1FW6290-xxB15-xxxx
297
Characteristics for 1FW6290-xxx15-xxxx
%$ %/
Data sheet 1FW6290-xxB20-xxxx
Characteristics for 1FW6290-xxx20-xxxx
Installation drawings/Dimension drawings
Installation conditions for motors with cooling jacket
Design information for installation hole and O ring
Explanation of installation drawings
Installation dimensions
303
Installation drawings/Dimension drawings
15.3 Installation drawings/Dimension drawings
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306
Installation
Drawings/Dimension drawings drawings/Dimension drawings
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309
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310
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311
Page
Recommended manufacturers
Information regarding third-party products
Rectus GmbH
Festo AG & Co. KG
Supply sources for cooling systems
Appendix Recommended manufacturers
Supply sources for anti-corrosion agents
Hydac International GmbH
Rittal GmbH & Co. KG
Tyforop Chemie GmbH
Supply sources for braking elements
Fax form for suggestions/corrections copy template
Appendix Fax form for suggestions/corrections copy template
List of abbreviations
Appendix List of abbreviations
Appendix
Software
Germany
Page
Index
Index
323
Erlangen Germany