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Siemens 611 configurationmanual

Models: 611

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Siemens 611 configurationmanual

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Simodrive Page Configuration Manual 05/2009 Drive Technology 1FW6 Built-in torque motorsLegal information Qualified PersonnelProper use of Siemens products TrademarksPreface Information on the documentationTarget group BenefitsTechnical Support Questions about this documentationInternet address for products EC Declaration of Conformity PrefacePreface Page Table of contents Table of contents 103115 16310.1 18710.2 11.1Page General safety guidelines Residual risks of power drive systemsObserving and complying with safety guidelines Handling direct drives and components General safety guidelines Use for the intended purpose Use for the intended purposeOccurrence of magnetic fields Components with permanent magnetsGeneral safety guidelines Page General safety guidelines 1.5 Electrical shock hazard Electrical shock hazardAttaching warning signs Protective measures against residual voltagesSign General safety guidelines 1.7 Pictograms supplied for 1FW6Pictograms supplied for 1FW6 Page Description of the motor PropertiesOverview 1FW6 built-in torque motorDescription of the motor 2.1 Properties BenefitsStandards and regulations Applications Technical featuresDescription of the motor 2.2 Technical features Technical feature Version Description of the motor 2.2 Technical features Direction of rotation UL approvalValidity Selection and ordering data Description of the motor 2.3 Selection and ordering dataCurrent 1 I N Rated torque Max. torqueDescription of the motor Selection and ordering data 1FW6230-xxB07-8Fxx1FW6230-xxB10-2Jxx Built-in torque motors overview part 2 1FW6160-xxB15-5Gxx 440 280 210 95.3 Description of the motor 2.4 Order designation Order designationStructure of the order designations Standard 1FW6 built-in torque motors ,QWHJUDWHGFRROLQJDQGDLDOFDEOHRXWOHWStators as individual components QGLYLGXDOFRPSRQHQWRotor as individual component Round sealing ring O ringQGLYLGXDOFRPSRQHQW 5RWRU 6SDUHSDUWDFFHVVRU\FRGHPlug connector Connector type Connector sizeCooling connection adapter Ordering notesOrdering examples ExampleDescription of the motor 2.5 Motor rating plate Motor rating plateData on the motor rating plate Motors with a cooling jacket Overview of the motor constructionMotor components Motors with integrated cooling 1FW6 motor components with a cooling jacketOverview of the motor construction Cooling methodMotor components of the built-in motor and options Description of the temperature sensors Temperature sensorThermal motor protection Temp-SName Description Temp-F Thermal motor protection Electrical shock hazardEvaluation of the temperature sensors for motor protection MethodCooling Cooling circuit requirements Effects when water cooling is not usedCooling circuits Coolant intake temperature Materials used in the cooling circuits of torque motorsCooling jacket Integrated cooling main Cooling connection adapterDimensioning the heat-exchanger unit Heat-exchanger unitCoolant Provision of the cooling mediumReason for the use of water with an anti-corrosion agent General requirements placed on the cooling mediumSuitable mixture Requirements placed on the waterRequirements placed on the anti-corrosion agent Coupled motors Parallel operation of several motorsParallel operation of several motors on one axes RequirementsPower connection for parallel operation Motor arrangementsTandem arrangement Janus arrangementCoupled motors 4.1 Parallel operation of several motors 7KHUPLVWRUPRWRUSURWHFWLRQGHYLFH Risk of electric shock Janus arrangement Janus arrangement for motors with a cooling jacketJanus arrangement for motors with integrated cooling Page Procedure Configuring the motorProcedure Configuring the motor 5.1 Procedure 6WDUWSpecification of the duty cycle General mechanical conditionsTorque-time diagram Required motor torqueDetermining the required motor torque Motor torque-time diagram Selecting the motorsChecking the torques and speeds Motor torque-speed diagramUneven current load Fulfilling the torque-speed requirements Determining the motor torque-speed diagramTorque-speed requirements Electrical parallel connection More than one torque motor on one axesChecking the moments of inertia Recalculating the duty cycle Calculating the required infeed powerInfeed power Selecting an infeed unit Configuring the motor 5.2 ExamplesExamples General conditions for positioning within a defined period Following must be determinedSection LQRULQ LQ Periodic duty cycle S3 mode EvaluationAn excessive load can lead to the destruction of the motor Short-time duty S2 and intermittent duty S3Short-time duty S2 Intermittent duty S3 7HPSHUDWXUHPage Important information about motor assembly Motor assemblyMotor assembly Motor assembly Length of active Radial and axial forcesRadial forces between the stator and rotor 1FW609 1FW613 1FW615 1FW616 1FW619 1FW623 1FW629 Requirements of the installation deviceAxial forces between the stator and rotor Mounting system Screw material and tightening torquesType series Screw Tightening torque Procedure for installing the motorSequence for installing the motor Motor assembly Motor assembly Risk of compression when the rotor is lowered Installing the cooling connection adapter Cooler connectionLLQJVFUHZ 7LJKWHQLQJWRUTXHRROHUFRQQHFWLRQRSWLRQDO $OOGLPHQVLRQVLQPP 6WDWRU$OOGLPHQVLRQVLQPP Information on routing cables6WDWRU RROHUFRQQHFWLRQRSWLRQDO Risk if axes moves in an uncontrolled manner Checking the installation workChecking the work carried out Installation examples Image title DescriptionRotary table with torque motor with integrated cooling Rotary table with torque motor with cooling jacket RROHUFRQQHFWLRQ 3DUWWXUQDFWXDWRU7UDQVSRUWDWLRQORFNV Part-turn actuator with torque motor with cooling jacket Ohfwulfdo Frqqhfwlrq FRQQHFWLRQ&RROHU Degree of protection Motor assembly 6.2 Protecting the motor componentsProtecting the motor components Page System integration System requirementsComponents 3RZHUPRGXOH RUHDVVLJQPHQW RISRZHUFRQQHFWLRQ RoruSystem integration System requirements \HSystem integration 7.1 System requirements 2SWLRQRQGXFWRUDVVLJQPHQW 3RZHUFRQQHFWLRQ Roru Rqqhfwlrq JQ\H VLJQDOFRQQHFWLRQ RoruPermissible voltages Drive systemsControl quality AccuracyMechanics Encoders Encoder systemRequirements regarding the encoder System integration 7.2 Encoders109 RRGHQFRGHUDUUDQJHPHQW 5RWDU\WDEOH Hdulqj 6WDWRU 5RWRUSystem integration 7.3 Bearings BearingsSelecting the bearing Braking concepts Possible malfunctionsBraking concepts System integration 7.4 Braking conceptsDeploying a holding brake System integration 7.4 Braking concepts Interfaces OverviewElectrical connection components Outgoing feeder Strain reliefDimensions of the electrical connections Interfaces Overview117 Electrical connection tangential with sleeve for 1FW609 7HUPLQDOEORFN 6WDWRU6LJQDOFDEOH RQWKHZLQGLQJYDULDQWElectrical connection tangential with sleeve for 1FW613 6WDWRU 7HUPLQDOEORFN 6LJQDOFDEOH 3RZHUFDEOH121 7KHGLDPHWHURIWKHSRZHUFDEOHGHSHQGV 7HUPLQDOEORFN $OOGLPHQVLRQVLQPP123 124 125 126 7HUPLQDOEORFN 6WDWRU $OOGLPHQVLRQVLQPP 128 129 130 131 $OOGLPHQVLRQVLQPP 7HUPLQDOEORFN 6WDWRU 7HUPLQDOEORFN $OOGLPHQVLRQVLQPP133 134 135 136 137 138 Interfaces Motor type140 141 Specifications for the signal cable on the stator OHFWULFDOFRQQHFWRUSLQDVVLJQPHQWV Electrical connections Interfaces Electrical connectionsPower connection Signal connectionNo direct connection of the temperature monitoring circuits Temperature sensor connection via SME9xSME9x 147 WKH.7FDQEHFRQQHFWHG Qsxw2XWSXW 3XOVHVXSSUHVVLRQShielding, grounding, and equipotential bonding RulesSpecification of the motor supply cables Cooler connectionRequirements for the motor supply cables Motor supply cablesInterfaces 8.3 Cooler connection 32 Cooler connection for 1FW609 and 1FW613 exampleCooler connection for motors with integrated cooling 33 Cooler connection for 1FW615 example0DLQFRROHU 6WDWRU $OOGLPHQVLRQVLQPP35 Cooling connection plate for 1FW629 QWHUQDOGLDPHWHUVWDWRU 3UHFLVLRQFRROHU0DLQFRROHU6FUHZSOXJ SUHDVVHPEOHG 6WDWRU WHUQDOGLDPHWHUVWDWRU 2XWOHW&XVWRPHUVSHFLILFUHDFKRIVFUHZ Dgdswhu 2XWOHW,QOHW6FUHZSOXJ 2XWOHW Qohw RROLQJFRQQHFWLRQ Dgdswhu6WDWRU WHUQDOGLDPHWHUVWDWRU 158 +HDWHFKDQJHUXQLW 3PD EDU5DGLDOFRROHUFRQQHFWLRQ LLQJVFUHZ ULQJV5DGLDOFRROHUFRQQHFWLRQ ULQJV LVXSWRWKHFXVWRPHUWRGHFLGHZKHWKHUHoses for the cooling system Safety guidelines for commissioning CommissioningCommutation setting Commissioning Safety guidelines for commissioningInductance-based technique Commissioning 9.1 Safety guidelines for commissioningMotion-based technique Checks for commissioning in a current-free state ChecksCommissioning the cooling circuits Wiring Measuring system cableCommissioning single motors Entering the motor dataConfigure the drive Edit the axis-specific machine data MD Minimum selection of axis machine data for torque motors171 Select the motor Selection of a motor for which data has already been defined173 Example Enter the motor data for NonSiemens mot Measuring system/encoder dialog box Entries for an absolute measuring system EnDat Determine the commutation angle offset Fixed temperatureReduce the maximum motor current for safety reasons Incremental measuring system 1RHURPDUNPXOWLSOHHURAbsolute measuring system For an absolute measuring systemCheck and set the rotor position identification Set or carry out referencing/adjustment Rotate the axis and check that it is functioning correctlyOptimize the axis controller settings Commissioning motors connected in parallelDisconnect the parallel connection Commission motor 1 as a single motorDeviation between motor 1 Point 4 and motor 2 Point Procedure for fault messages Checking the phase sequence U V WMeasuring the EMF voltages Determining the commutation angle offsetDefinition of channels Ch1 to Ch4 Safety guidelines for operation Dealing with faultsOperation Improper operation can lead to serious material damagePage Maintenance and repairs Safety information for maintenance and repairsRisk of burns Performing maintenance work on the motor Safety guidelines for high-voltage testMaintenance Test and replacement intervals of the cooling medium Intervals between maintenanceIndications that maintenance work is required Test and replacement intervals of the cooling mediumStorage and transport Packaging, storage, and transport guidelinesSafety note regarding lifting devices Storage and transport Safety note regarding lifting devicesMain constituents of a proper disposal procedure Environmental compatibilityEnvironmental compatibility during production DisposalDisposing of 1FW6 rotors Disposal of packagingDisposing of and demagnetizing 1FW6 rotors Demagnetizing the rotorsExplanations of the formula abbreviations Technical data and characteristicsContent of the data sheet Limit data Boundary conditionsRated data Physical constants Thermal time constant Data, main motor cooler LQOPLQ˂SLQEDU LQOPLQ Data, precision motor coolerΔTp Speed-torque diagram GXW\14.2.1 1FW6090-xxxxx-xxxx Data sheets and diagramsData sheet 1FW6090-xxB05-xxxx Characteristics for 1FW6090-xxx05-xxxx Data sheet 1FW6090-xxB07-xxxx Characteristics for 1FW6090-xxx07-xxxx 1PLQ07RUTXHData sheet 1FW6090-xxB10-xxxx Characteristics for 1FW6090-xxx10-xxxx Data sheet 1FW6090-xxB15-xxxx Characteristics for 1FW6090-xxx15-xxxx Data sheet 1FW6130-xxB05-xxxx 14.2.2 1FW6130-xxxxx-xxxxCharacteristics for 1FW6130-xxx05-xxxx Technical data and characteristicsData sheets and diagrams Data sheet 1FW6130-xxB07-xxxx Characteristics for 1FW6130-xxx07-xxxx Data sheet 1FW6130-xxB10-xxxx Characteristics for 1FW6130-xxx10-xxxx Data sheet 1FW6130-xxB15-xxxx Characteristics for 1FW6130-xxx15-xxxx Data sheet 1FW6150-xxB05-xxxx 14.2.3 1FW6150-xxxxx-xxxxCharacteristics for 1FW6150-xxx05-xxxx Technical data Symbol UnitData sheet 1FW6150-xxB07-xxxx Characteristics for 1FW6150-xxx07-xxxx Data sheet 1FW6150-xxB10-xxxx Characteristics for 1FW6150-xxx10-xxxx Data sheet 1FW6150-xxB15-xxxx Characteristics for 1FW6150-xxx15-xxxx Data for main motor cooler Data sheet 1FW6160-xxB05-xxxx14.2.4 1FW6160-xxxxx-xxxx Data for precision motor cooler ΔT PCharacteristics for 1FW6160-xxx05-xxxx %- %-Data sheet 1FW6160-xxB07-xxxx 1FW6160 Boundary conditions 233 Characteristics for 1FW6160-xxx07-xxxx Data sheet 1FW6160-xxB10-xxxx 236 Technical data Symbol Unit XxB10-8Fxx XxB10-2Pxx 1FW6160 Characteristics for 1FW6160-xxx10-xxxx %- %-239 Data sheet 1FW6160-xxB15-xxxx 241 Technical data Symbol Unit XxB15-2Pxx XxB15-0Wxx 1FW6160 Characteristics for 1FW6160-xxx15-xxxx 244 Data sheet 1FW6160-xxB20-xxxx 246 247 7RUTXHRYHUVSHHG EDULQ˂SData sheet 1FW6190-xxB05-xxxx 14.2.5 1FW6190-xxxxx-xxxx250 Characteristics for 1FW6190-xxx05-xxxx %-Data sheet 1FW6190-xxB07-xxxx 1FW6190 Boundary conditions Technical data Symbol Unit XxB07-8Fxx 1FW6190 Characteristics for 1FW6190-xxx07-xxxx Data sheet 1FW6190-xxB10-xxxx 257 Technical data Symbol Unit XxB10-8Fxx XxB10-2Pxx 1FW6190 Characteristics for 1FW6190-xxx10-xxxx 260 Data sheet 1FW6190-xxB15-xxxx 262 Technical data Symbol Unit XxB15-2Pxx XxB15-0Wxx 1FW6190 Characteristics for 1FW6190-xxx15-xxxx %-265 Data sheet 1FW6190-xxB20-xxxx 267 Technical data Symbol Unit XxB20-0Wxx 1FW6190 Characteristics for 1FW6190-xxx20-xxxx Data sheet 1FW6230-xxB05-xxxx 14.2.6 1FW6230-xxxxx-xxxx271 Characteristics for 1FW6230-xxx05-xxxx %*Data sheet 1FW6230-xxB07-xxxx 1FW6230 Boundary conditions 275 Characteristics for 1FW6230-xxx07-xxxx %*Data sheet 1FW6230-xxB10-xxxx 278 279 1PLQ07RUTXH 6SHHGQLQUSPData sheet 1FW6230-xxB15-xxxx 282 Technical data Symbol Unit XxB15-2Pxx XxB15-0Wxx 1FW6230 Characteristics for 1FW6230-xxx15-xxxx %285 Data sheet 1FW6230-xxB20-xxxx 287 Technical data Symbol Unit XxB20-0Wxx 1FW6230 Characteristics for 1FW6230-xxx20-xxxx Data sheet 1FW6290-xxB07-xxxx 14.2.7 1FW6290-xxxxx-xxxx291 Characteristics for 1FW6290-xxx07-xxxx Data sheet 1FW6290-xxB11-xxxx 294 Characteristics for 1FW6290-xxx11-xxxx Data sheet 1FW6290-xxB15-xxxx 297 Characteristics for 1FW6290-xxx15-xxxx %$ %/Data sheet 1FW6290-xxB20-xxxx Characteristics for 1FW6290-xxx20-xxxx Design information for installation hole and O ring Installation drawings/Dimension drawingsInstallation conditions for motors with cooling jacket Explanation of installation drawings Installation dimensions303 Installation drawings/Dimension drawings 15.3 Installation drawings/Dimension drawings RQQHFWLRQEORFNQWHQGHGPRXQWLQJSRVLWLRQ ULQJVDUHLQFOXGHGLQWKHVFRSHRIGHOLYHU\306 Installation LQVWDOODWLRQIROORZLQJ Drawings/Dimension drawings drawings/Dimension drawingsFRROHU0DLQ FRROHU3UHFLVLRQ 309 QWHQGHG PRXQWLQJ Srvlwlrq310 ,QWHQGHG QWHQGHG PRXQWLQJ PRXQWLQJ Srvlwlrq311 Page Recommended manufacturers Information regarding third-party productsRectus GmbH Festo AG & Co. KGSupply sources for cooling systems Appendix Recommended manufacturersSupply sources for anti-corrosion agents Hydac International GmbHRittal GmbH & Co. KG Tyforop Chemie GmbHSupply sources for braking elements Fax form for suggestions/corrections copy template Appendix Fax form for suggestions/corrections copy templateList of abbreviations Appendix List of abbreviationsGermany AppendixSoftware Page Index Index 323 Erlangen Germany