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Siemens 611 configurationmanual Characteristics for 1FW6160-xxx07-xxxx

Models: 611

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Technical data and characteristics 14.2 Data sheets and diagrams

Characteristics for 1FW6160-xxx07-xxxx

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1FW6 Built-in torque motors

234	Configuration Manual, 05/2009, 6SN1197-0AD00-0BP7

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Siemens 611 configurationmanual Characteristics for 1FW6160-xxx07-xxxx

Contents

Simodrive Page Configuration Manual 05/2009 Drive Technology 1FW6 Built-in torque motorsProper use of Siemens products Legal informationQualified Personnel TrademarksTarget group PrefaceInformation on the documentation BenefitsInternet address for products EC Declaration of Conformity Technical SupportQuestions about this documentation PrefacePreface Page Table of contents 115 Table of contents103 16310.2 10.1187 11.1Page General safety guidelines Residual risks of power drive systemsObserving and complying with safety guidelines Handling direct drives and components General safety guidelines Use for the intended purpose Use for the intended purposeOccurrence of magnetic fields Components with permanent magnetsGeneral safety guidelines Page Attaching warning signs General safety guidelines 1.5 Electrical shock hazardElectrical shock hazard Protective measures against residual voltagesGeneral safety guidelines 1.7 Pictograms supplied for 1FW6 Pictograms supplied for 1FW6Sign Page Overview Description of the motorProperties 1FW6 built-in torque motorBenefits Standards and regulationsDescription of the motor 2.1 Properties Technical features Description of the motor 2.2 Technical featuresApplications Technical feature Version Description of the motor 2.2 Technical features UL approval ValidityDirection of rotation Current 1 I N Selection and ordering dataDescription of the motor 2.3 Selection and ordering data Rated torque Max. torqueDescription of the motor Selection and ordering data 1FW6230-xxB07-8Fxx1FW6230-xxB10-2Jxx Built-in torque motors overview part 2 1FW6160-xxB15-5Gxx 440 280 210 95.3 Order designation Structure of the order designationsDescription of the motor 2.4 Order designation Standard 1FW6 built-in torque motors ,QWHJUDWHGFRROLQJDQGDLDOFDEOHRXWOHWStators as individual components QGLYLGXDOFRPSRQHQWQGLYLGXDOFRPSRQHQW 5RWRU Rotor as individual componentRound sealing ring O ring 6SDUHSDUWDFFHVVRU\FRGHCooling connection adapter Plug connectorConnector type Connector size Ordering notesOrdering examples ExampleMotor rating plate Data on the motor rating plateDescription of the motor 2.5 Motor rating plate Overview of the motor construction Motor componentsMotors with a cooling jacket Motors with integrated cooling 1FW6 motor components with a cooling jacketCooling method Motor components of the built-in motor and optionsOverview of the motor construction Thermal motor protection Description of the temperature sensorsTemperature sensor Temp-SName Description Temp-F Thermal motor protection Electrical shock hazardEvaluation of the temperature sensors for motor protection MethodCooling Effects when water cooling is not used Cooling circuitsCooling circuit requirements Cooling jacket Integrated cooling main Coolant intake temperatureMaterials used in the cooling circuits of torque motors Cooling connection adapterDimensioning the heat-exchanger unit Heat-exchanger unitReason for the use of water with an anti-corrosion agent CoolantProvision of the cooling medium General requirements placed on the cooling mediumRequirements placed on the water Requirements placed on the anti-corrosion agentSuitable mixture Parallel operation of several motors on one axes Coupled motorsParallel operation of several motors RequirementsTandem arrangement Power connection for parallel operationMotor arrangements Janus arrangementCoupled motors 4.1 Parallel operation of several motors 7KHUPLVWRUPRWRUSURWHFWLRQGHYLFH Risk of electric shock Janus arrangement Janus arrangement for motors with a cooling jacketJanus arrangement for motors with integrated cooling Page Configuring the motor ProcedureProcedure Configuring the motor 5.1 Procedure 6WDUWSpecification of the duty cycle General mechanical conditionsTorque-time diagram Required motor torqueDetermining the required motor torque Motor torque-time diagram Selecting the motorsMotor torque-speed diagram Uneven current loadChecking the torques and speeds Determining the motor torque-speed diagram Torque-speed requirementsFulfilling the torque-speed requirements More than one torque motor on one axes Checking the moments of inertiaElectrical parallel connection Calculating the required infeed power Infeed powerRecalculating the duty cycle Configuring the motor 5.2 Examples ExamplesSelecting an infeed unit General conditions for positioning within a defined period Following must be determinedSection LQRULQ LQ Periodic duty cycle S3 mode EvaluationShort-time duty S2 and intermittent duty S3 Short-time duty S2An excessive load can lead to the destruction of the motor Intermittent duty S3 7HPSHUDWXUHPage Motor assembly Motor assemblyImportant information about motor assembly Motor assembly Radial and axial forces Radial forces between the stator and rotorLength of active Requirements of the installation device Axial forces between the stator and rotor1FW609 1FW613 1FW615 1FW616 1FW619 1FW623 1FW629 Mounting system Screw material and tightening torquesProcedure for installing the motor Sequence for installing the motorType series Screw Tightening torque Motor assembly Motor assembly Risk of compression when the rotor is lowered Installing the cooling connection adapter Cooler connectionRROHUFRQQHFWLRQRSWLRQDO LLQJVFUHZ7LJKWHQLQJWRUTXH $OOGLPHQVLRQVLQPP 6WDWRUInformation on routing cables 6WDWRU RROHUFRQQHFWLRQRSWLRQDO$OOGLPHQVLRQVLQPP Checking the installation work Checking the work carried outRisk if axes moves in an uncontrolled manner Installation examples Image title DescriptionRotary table with torque motor with integrated cooling Rotary table with torque motor with cooling jacket RROHUFRQQHFWLRQ 3DUWWXUQDFWXDWRU7UDQVSRUWDWLRQORFNV Part-turn actuator with torque motor with cooling jacket Ohfwulfdo Frqqhfwlrq FRQQHFWLRQ&RROHU Motor assembly 6.2 Protecting the motor components Protecting the motor componentsDegree of protection Page Components System integrationSystem requirements 3RZHUPRGXOH RUHDVVLJQPHQW RISRZHUFRQQHFWLRQ RoruSystem integration System requirements \HRQGXFWRUDVVLJQPHQW 3RZHUFRQQHFWLRQ Roru Rqqhfwlrq JQ\H System integration 7.1 System requirements2SWLRQ VLJQDOFRQQHFWLRQ RoruPermissible voltages Drive systemsAccuracy MechanicsControl quality Requirements regarding the encoder EncodersEncoder system System integration 7.2 Encoders109 RRGHQFRGHUDUUDQJHPHQW 5RWDU\WDEOH Hdulqj 6WDWRU 5RWRUBearings Selecting the bearingSystem integration 7.3 Bearings Braking concepts Braking conceptsPossible malfunctions System integration 7.4 Braking conceptsDeploying a holding brake System integration 7.4 Braking concepts Electrical connection components InterfacesOverview Outgoing feeder Strain reliefDimensions of the electrical connections Interfaces Overview117 Electrical connection tangential with sleeve for 1FW609 7HUPLQDOEORFN 6WDWRU6LJQDOFDEOH RQWKHZLQGLQJYDULDQWElectrical connection tangential with sleeve for 1FW613 6WDWRU 7HUPLQDOEORFN 6LJQDOFDEOH 3RZHUFDEOH121 7KHGLDPHWHURIWKHSRZHUFDEOHGHSHQGV 7HUPLQDOEORFN $OOGLPHQVLRQVLQPP123 124 125 126 7HUPLQDOEORFN 6WDWRU $OOGLPHQVLRQVLQPP 128 129 130 131 $OOGLPHQVLRQVLQPP 7HUPLQDOEORFN 6WDWRU 7HUPLQDOEORFN $OOGLPHQVLRQVLQPP133 134 135 136 137 138 Interfaces Motor type140 141 Specifications for the signal cable on the stator OHFWULFDOFRQQHFWRUSLQDVVLJQPHQWV Electrical connections Interfaces Electrical connectionsNo direct connection of the temperature monitoring circuits Power connectionSignal connection Temperature sensor connection via SME9xSME9x 147 2XWSXW WKH.7FDQEHFRQQHFWHGQsxw 3XOVHVXSSUHVVLRQShielding, grounding, and equipotential bonding RulesRequirements for the motor supply cables Specification of the motor supply cablesCooler connection Motor supply cablesInterfaces 8.3 Cooler connection 32 Cooler connection for 1FW609 and 1FW613 exampleCooler connection for motors with integrated cooling 33 Cooler connection for 1FW615 example0DLQFRROHU 6WDWRU $OOGLPHQVLRQVLQPP35 Cooling connection plate for 1FW629 QWHUQDOGLDPHWHUVWDWRU 3UHFLVLRQFRROHU0DLQFRROHU6WDWRU WHUQDOGLDPHWHUVWDWRU 2XWOHW &XVWRPHUVSHFLILFUHDFKRIVFUHZ6FUHZSOXJ SUHDVVHPEOHG 2XWOHW,QOHW 6FUHZSOXJDgdswhu RROLQJFRQQHFWLRQ Dgdswhu 6WDWRU WHUQDOGLDPHWHUVWDWRU2XWOHW Qohw 158 +HDWHFKDQJHUXQLW 3PD EDU5DGLDOFRROHUFRQQHFWLRQ LLQJVFUHZ ULQJV5DGLDOFRROHUFRQQHFWLRQ ULQJV LVXSWRWKHFXVWRPHUWRGHFLGHZKHWKHUHoses for the cooling system Safety guidelines for commissioning CommissioningCommutation setting Commissioning Safety guidelines for commissioningCommissioning 9.1 Safety guidelines for commissioning Motion-based techniqueInductance-based technique Checks Commissioning the cooling circuitsChecks for commissioning in a current-free state Wiring Measuring system cableCommissioning single motors Entering the motor dataConfigure the drive Edit the axis-specific machine data MD Minimum selection of axis machine data for torque motors171 Select the motor Selection of a motor for which data has already been defined173 Example Enter the motor data for NonSiemens mot Measuring system/encoder dialog box Entries for an absolute measuring system EnDat Fixed temperature Reduce the maximum motor current for safety reasonsDetermine the commutation angle offset Incremental measuring system 1RHURPDUNPXOWLSOHHURAbsolute measuring system For an absolute measuring systemCheck and set the rotor position identification Set or carry out referencing/adjustment Rotate the axis and check that it is functioning correctlyOptimize the axis controller settings Commissioning motors connected in parallelDisconnect the parallel connection Commission motor 1 as a single motorDeviation between motor 1 Point 4 and motor 2 Point Measuring the EMF voltages Procedure for fault messagesChecking the phase sequence U V W Determining the commutation angle offsetDefinition of channels Ch1 to Ch4 Operation Safety guidelines for operationDealing with faults Improper operation can lead to serious material damagePage Maintenance and repairs Safety information for maintenance and repairsRisk of burns Safety guidelines for high-voltage test MaintenancePerforming maintenance work on the motor Indications that maintenance work is required Test and replacement intervals of the cooling mediumIntervals between maintenance Test and replacement intervals of the cooling mediumStorage and transport Packaging, storage, and transport guidelinesSafety note regarding lifting devices Storage and transport Safety note regarding lifting devicesEnvironmental compatibility during production Main constituents of a proper disposal procedureEnvironmental compatibility DisposalDisposing of and demagnetizing 1FW6 rotors Disposing of 1FW6 rotorsDisposal of packaging Demagnetizing the rotorsTechnical data and characteristics Content of the data sheetExplanations of the formula abbreviations Boundary conditions Rated dataLimit data Physical constants Thermal time constant Data, main motor cooler LQOPLQData, precision motor cooler ΔTp˂SLQEDU LQOPLQ Speed-torque diagram GXW\Data sheets and diagrams Data sheet 1FW6090-xxB05-xxxx14.2.1 1FW6090-xxxxx-xxxx Characteristics for 1FW6090-xxx05-xxxx Data sheet 1FW6090-xxB07-xxxx Characteristics for 1FW6090-xxx07-xxxx 1PLQ07RUTXHData sheet 1FW6090-xxB10-xxxx Characteristics for 1FW6090-xxx10-xxxx Data sheet 1FW6090-xxB15-xxxx Characteristics for 1FW6090-xxx15-xxxx Data sheet 1FW6130-xxB05-xxxx 14.2.2 1FW6130-xxxxx-xxxxTechnical data and characteristics Data sheets and diagramsCharacteristics for 1FW6130-xxx05-xxxx Data sheet 1FW6130-xxB07-xxxx Characteristics for 1FW6130-xxx07-xxxx Data sheet 1FW6130-xxB10-xxxx Characteristics for 1FW6130-xxx10-xxxx Data sheet 1FW6130-xxB15-xxxx Characteristics for 1FW6130-xxx15-xxxx Data sheet 1FW6150-xxB05-xxxx 14.2.3 1FW6150-xxxxx-xxxxCharacteristics for 1FW6150-xxx05-xxxx Technical data Symbol UnitData sheet 1FW6150-xxB07-xxxx Characteristics for 1FW6150-xxx07-xxxx Data sheet 1FW6150-xxB10-xxxx Characteristics for 1FW6150-xxx10-xxxx Data sheet 1FW6150-xxB15-xxxx Characteristics for 1FW6150-xxx15-xxxx Data sheet 1FW6160-xxB05-xxxx 14.2.4 1FW6160-xxxxx-xxxxData for main motor cooler Data for precision motor cooler ΔT PCharacteristics for 1FW6160-xxx05-xxxx %- %-Data sheet 1FW6160-xxB07-xxxx 1FW6160 Boundary conditions 233 Characteristics for 1FW6160-xxx07-xxxx Data sheet 1FW6160-xxB10-xxxx 236 Technical data Symbol Unit XxB10-8Fxx XxB10-2Pxx 1FW6160 Characteristics for 1FW6160-xxx10-xxxx %- %-239 Data sheet 1FW6160-xxB15-xxxx 241 Technical data Symbol Unit XxB15-2Pxx XxB15-0Wxx 1FW6160 Characteristics for 1FW6160-xxx15-xxxx 244 Data sheet 1FW6160-xxB20-xxxx 246 247 7RUTXHRYHUVSHHG EDULQ˂SData sheet 1FW6190-xxB05-xxxx 14.2.5 1FW6190-xxxxx-xxxx250 Characteristics for 1FW6190-xxx05-xxxx %-Data sheet 1FW6190-xxB07-xxxx 1FW6190 Boundary conditions Technical data Symbol Unit XxB07-8Fxx 1FW6190 Characteristics for 1FW6190-xxx07-xxxx Data sheet 1FW6190-xxB10-xxxx 257 Technical data Symbol Unit XxB10-8Fxx XxB10-2Pxx 1FW6190 Characteristics for 1FW6190-xxx10-xxxx 260 Data sheet 1FW6190-xxB15-xxxx 262 Technical data Symbol Unit XxB15-2Pxx XxB15-0Wxx 1FW6190 Characteristics for 1FW6190-xxx15-xxxx %-265 Data sheet 1FW6190-xxB20-xxxx 267 Technical data Symbol Unit XxB20-0Wxx 1FW6190 Characteristics for 1FW6190-xxx20-xxxx Data sheet 1FW6230-xxB05-xxxx 14.2.6 1FW6230-xxxxx-xxxx271 Characteristics for 1FW6230-xxx05-xxxx %*Data sheet 1FW6230-xxB07-xxxx 1FW6230 Boundary conditions 275 Characteristics for 1FW6230-xxx07-xxxx %*Data sheet 1FW6230-xxB10-xxxx 278 279 1PLQ07RUTXH 6SHHGQLQUSPData sheet 1FW6230-xxB15-xxxx 282 Technical data Symbol Unit XxB15-2Pxx XxB15-0Wxx 1FW6230 Characteristics for 1FW6230-xxx15-xxxx %285 Data sheet 1FW6230-xxB20-xxxx 287 Technical data Symbol Unit XxB20-0Wxx 1FW6230 Characteristics for 1FW6230-xxx20-xxxx Data sheet 1FW6290-xxB07-xxxx 14.2.7 1FW6290-xxxxx-xxxx291 Characteristics for 1FW6290-xxx07-xxxx Data sheet 1FW6290-xxB11-xxxx 294 Characteristics for 1FW6290-xxx11-xxxx Data sheet 1FW6290-xxB15-xxxx 297 Characteristics for 1FW6290-xxx15-xxxx %$ %/Data sheet 1FW6290-xxB20-xxxx Characteristics for 1FW6290-xxx20-xxxx Installation drawings/Dimension drawings Installation conditions for motors with cooling jacketDesign information for installation hole and O ring Explanation of installation drawings Installation dimensions303 Installation drawings/Dimension drawings QWHQGHGPRXQWLQJSRVLWLRQ 15.3 Installation drawings/Dimension drawingsRQQHFWLRQEORFN ULQJVDUHLQFOXGHGLQWKHVFRSHRIGHOLYHU\306 Installation Drawings/Dimension drawings drawings/Dimension drawings FRROHU0DLQ FRROHU3UHFLVLRQLQVWDOODWLRQIROORZLQJ 309 QWHQGHG PRXQWLQJ Srvlwlrq310 ,QWHQGHG QWHQGHG PRXQWLQJ PRXQWLQJ Srvlwlrq311 Page Rectus GmbH Recommended manufacturersInformation regarding third-party products Festo AG & Co. KGSupply sources for cooling systems Appendix Recommended manufacturersRittal GmbH & Co. KG Supply sources for anti-corrosion agentsHydac International GmbH Tyforop Chemie GmbHSupply sources for braking elements Fax form for suggestions/corrections copy template Appendix Fax form for suggestions/corrections copy templateList of abbreviations Appendix List of abbreviationsAppendix SoftwareGermany Page Index Index 323 Erlangen Germany