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Siemens 611 configurationmanual Erlangen Germany

Models: 611

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Siemens AG	Subject to change
Industry Sector	© Siemens AG 2009
Drive Technologies
Motion Control Systems
Postfach 3180
91050 ERLANGEN
GERMANY

www.siemens.com/motioncontrol

Image 324

Siemens 611 configurationmanual Erlangen Germany

Contents

Simodrive Page Configuration Manual 05/2009 Drive Technology 1FW6 Built-in torque motorsLegal information Qualified PersonnelProper use of Siemens products TrademarksPreface Information on the documentationTarget group BenefitsTechnical Support Questions about this documentationInternet address for products EC Declaration of Conformity PrefacePreface Page Table of contents Table of contents 103115 16310.1 18710.2 11.1Page General safety guidelines Residual risks of power drive systemsObserving and complying with safety guidelines Handling direct drives and components General safety guidelines Use for the intended purpose Use for the intended purposeOccurrence of magnetic fields Components with permanent magnetsGeneral safety guidelines Page General safety guidelines 1.5 Electrical shock hazard Electrical shock hazardAttaching warning signs Protective measures against residual voltagesGeneral safety guidelines 1.7 Pictograms supplied for 1FW6 Pictograms supplied for 1FW6Sign Page Description of the motor PropertiesOverview 1FW6 built-in torque motorBenefits Standards and regulationsDescription of the motor 2.1 Properties Technical features Description of the motor 2.2 Technical featuresApplications Technical feature Version Description of the motor 2.2 Technical features UL approval ValidityDirection of rotation Selection and ordering data Description of the motor 2.3 Selection and ordering dataCurrent 1 I N Rated torque Max. torqueDescription of the motor Selection and ordering data 1FW6230-xxB07-8Fxx1FW6230-xxB10-2Jxx Built-in torque motors overview part 2 1FW6160-xxB15-5Gxx 440 280 210 95.3 Order designation Structure of the order designationsDescription of the motor 2.4 Order designation Standard 1FW6 built-in torque motors ,QWHJUDWHGFRROLQJDQGDLDOFDEOHRXWOHWStators as individual components QGLYLGXDOFRPSRQHQWRotor as individual component Round sealing ring O ringQGLYLGXDOFRPSRQHQW 5RWRU 6SDUHSDUWDFFHVVRU\FRGHPlug connector Connector type Connector sizeCooling connection adapter Ordering notesOrdering examples ExampleMotor rating plate Data on the motor rating plateDescription of the motor 2.5 Motor rating plate Overview of the motor construction Motor componentsMotors with a cooling jacket Motors with integrated cooling 1FW6 motor components with a cooling jacketCooling method Motor components of the built-in motor and optionsOverview of the motor construction Description of the temperature sensors Temperature sensorThermal motor protection Temp-SName Description Temp-F Thermal motor protection Electrical shock hazardEvaluation of the temperature sensors for motor protection MethodCooling Effects when water cooling is not used Cooling circuitsCooling circuit requirements Coolant intake temperature Materials used in the cooling circuits of torque motorsCooling jacket Integrated cooling main Cooling connection adapterDimensioning the heat-exchanger unit Heat-exchanger unitCoolant Provision of the cooling mediumReason for the use of water with an anti-corrosion agent General requirements placed on the cooling mediumRequirements placed on the water Requirements placed on the anti-corrosion agentSuitable mixture Coupled motors Parallel operation of several motorsParallel operation of several motors on one axes RequirementsPower connection for parallel operation Motor arrangementsTandem arrangement Janus arrangementCoupled motors 4.1 Parallel operation of several motors 7KHUPLVWRUPRWRUSURWHFWLRQGHYLFH Risk of electric shock Janus arrangement Janus arrangement for motors with a cooling jacketJanus arrangement for motors with integrated cooling Page Configuring the motor ProcedureProcedure Configuring the motor 5.1 Procedure 6WDUWSpecification of the duty cycle General mechanical conditionsTorque-time diagram Required motor torqueDetermining the required motor torque Motor torque-time diagram Selecting the motorsMotor torque-speed diagram Uneven current loadChecking the torques and speeds Determining the motor torque-speed diagram Torque-speed requirementsFulfilling the torque-speed requirements More than one torque motor on one axes Checking the moments of inertiaElectrical parallel connection Calculating the required infeed power Infeed powerRecalculating the duty cycle Configuring the motor 5.2 Examples ExamplesSelecting an infeed unit General conditions for positioning within a defined period Following must be determinedSection LQRULQ LQ Periodic duty cycle S3 mode EvaluationShort-time duty S2 and intermittent duty S3 Short-time duty S2An excessive load can lead to the destruction of the motor Intermittent duty S3 7HPSHUDWXUHPage Motor assembly Motor assemblyImportant information about motor assembly Motor assembly Radial and axial forces Radial forces between the stator and rotorLength of active Requirements of the installation device Axial forces between the stator and rotor1FW609 1FW613 1FW615 1FW616 1FW619 1FW623 1FW629 Mounting system Screw material and tightening torquesProcedure for installing the motor Sequence for installing the motorType series Screw Tightening torque Motor assembly Motor assembly Risk of compression when the rotor is lowered Installing the cooling connection adapter Cooler connectionLLQJVFUHZ 7LJKWHQLQJWRUTXHRROHUFRQQHFWLRQRSWLRQDO $OOGLPHQVLRQVLQPP 6WDWRUInformation on routing cables 6WDWRU RROHUFRQQHFWLRQRSWLRQDO$OOGLPHQVLRQVLQPP Checking the installation work Checking the work carried outRisk if axes moves in an uncontrolled manner Installation examples Image title DescriptionRotary table with torque motor with integrated cooling Rotary table with torque motor with cooling jacket RROHUFRQQHFWLRQ 3DUWWXUQDFWXDWRU7UDQVSRUWDWLRQORFNV Part-turn actuator with torque motor with cooling jacket Ohfwulfdo Frqqhfwlrq FRQQHFWLRQ&RROHU Motor assembly 6.2 Protecting the motor components Protecting the motor componentsDegree of protection Page System integration System requirementsComponents 3RZHUPRGXOH RUHDVVLJQPHQW RISRZHUFRQQHFWLRQ RoruSystem integration System requirements \HSystem integration 7.1 System requirements 2SWLRQRQGXFWRUDVVLJQPHQW 3RZHUFRQQHFWLRQ Roru Rqqhfwlrq JQ\H VLJQDOFRQQHFWLRQ RoruPermissible voltages Drive systemsAccuracy MechanicsControl quality Encoders Encoder systemRequirements regarding the encoder System integration 7.2 Encoders109 RRGHQFRGHUDUUDQJHPHQW 5RWDU\WDEOH Hdulqj 6WDWRU 5RWRUBearings Selecting the bearingSystem integration 7.3 Bearings Braking concepts Possible malfunctionsBraking concepts System integration 7.4 Braking conceptsDeploying a holding brake System integration 7.4 Braking concepts Interfaces OverviewElectrical connection components Outgoing feeder Strain reliefDimensions of the electrical connections Interfaces Overview117 Electrical connection tangential with sleeve for 1FW609 7HUPLQDOEORFN 6WDWRU6LJQDOFDEOH RQWKHZLQGLQJYDULDQWElectrical connection tangential with sleeve for 1FW613 6WDWRU 7HUPLQDOEORFN 6LJQDOFDEOH 3RZHUFDEOH121 7KHGLDPHWHURIWKHSRZHUFDEOHGHSHQGV 7HUPLQDOEORFN $OOGLPHQVLRQVLQPP123 124 125 126 7HUPLQDOEORFN 6WDWRU $OOGLPHQVLRQVLQPP 128 129 130 131 $OOGLPHQVLRQVLQPP 7HUPLQDOEORFN 6WDWRU 7HUPLQDOEORFN $OOGLPHQVLRQVLQPP133 134 135 136 137 138 Interfaces Motor type140 141 Specifications for the signal cable on the stator OHFWULFDOFRQQHFWRUSLQDVVLJQPHQWV Electrical connections Interfaces Electrical connectionsPower connection Signal connectionNo direct connection of the temperature monitoring circuits Temperature sensor connection via SME9xSME9x 147 WKH.7FDQEHFRQQHFWHG Qsxw2XWSXW 3XOVHVXSSUHVVLRQShielding, grounding, and equipotential bonding RulesSpecification of the motor supply cables Cooler connectionRequirements for the motor supply cables Motor supply cablesInterfaces 8.3 Cooler connection 32 Cooler connection for 1FW609 and 1FW613 exampleCooler connection for motors with integrated cooling 33 Cooler connection for 1FW615 example0DLQFRROHU 6WDWRU $OOGLPHQVLRQVLQPP35 Cooling connection plate for 1FW629 QWHUQDOGLDPHWHUVWDWRU 3UHFLVLRQFRROHU0DLQFRROHU6WDWRU WHUQDOGLDPHWHUVWDWRU 2XWOHW &XVWRPHUVSHFLILFUHDFKRIVFUHZ6FUHZSOXJ SUHDVVHPEOHG 2XWOHW,QOHW 6FUHZSOXJDgdswhu RROLQJFRQQHFWLRQ Dgdswhu 6WDWRU WHUQDOGLDPHWHUVWDWRU2XWOHW Qohw 158 +HDWHFKDQJHUXQLW 3PD EDU5DGLDOFRROHUFRQQHFWLRQ LLQJVFUHZ ULQJV5DGLDOFRROHUFRQQHFWLRQ ULQJV LVXSWRWKHFXVWRPHUWRGHFLGHZKHWKHUHoses for the cooling system Safety guidelines for commissioning CommissioningCommutation setting Commissioning Safety guidelines for commissioningCommissioning 9.1 Safety guidelines for commissioning Motion-based techniqueInductance-based technique Checks Commissioning the cooling circuitsChecks for commissioning in a current-free state Wiring Measuring system cableCommissioning single motors Entering the motor dataConfigure the drive Edit the axis-specific machine data MD Minimum selection of axis machine data for torque motors171 Select the motor Selection of a motor for which data has already been defined173 Example Enter the motor data for NonSiemens mot Measuring system/encoder dialog box Entries for an absolute measuring system EnDat Fixed temperature Reduce the maximum motor current for safety reasonsDetermine the commutation angle offset Incremental measuring system 1RHURPDUNPXOWLSOHHURAbsolute measuring system For an absolute measuring systemCheck and set the rotor position identification Set or carry out referencing/adjustment Rotate the axis and check that it is functioning correctlyOptimize the axis controller settings Commissioning motors connected in parallelDisconnect the parallel connection Commission motor 1 as a single motorDeviation between motor 1 Point 4 and motor 2 Point Procedure for fault messages Checking the phase sequence U V WMeasuring the EMF voltages Determining the commutation angle offsetDefinition of channels Ch1 to Ch4 Safety guidelines for operation Dealing with faultsOperation Improper operation can lead to serious material damagePage Maintenance and repairs Safety information for maintenance and repairsRisk of burns Safety guidelines for high-voltage test MaintenancePerforming maintenance work on the motor Test and replacement intervals of the cooling medium Intervals between maintenanceIndications that maintenance work is required Test and replacement intervals of the cooling mediumStorage and transport Packaging, storage, and transport guidelinesSafety note regarding lifting devices Storage and transport Safety note regarding lifting devicesMain constituents of a proper disposal procedure Environmental compatibilityEnvironmental compatibility during production DisposalDisposing of 1FW6 rotors Disposal of packagingDisposing of and demagnetizing 1FW6 rotors Demagnetizing the rotorsTechnical data and characteristics Content of the data sheetExplanations of the formula abbreviations Boundary conditions Rated dataLimit data Physical constants Thermal time constant Data, main motor cooler LQOPLQData, precision motor cooler ΔTp˂SLQEDU LQOPLQ Speed-torque diagram GXW\Data sheets and diagrams Data sheet 1FW6090-xxB05-xxxx14.2.1 1FW6090-xxxxx-xxxx Characteristics for 1FW6090-xxx05-xxxx Data sheet 1FW6090-xxB07-xxxx Characteristics for 1FW6090-xxx07-xxxx 1PLQ07RUTXHData sheet 1FW6090-xxB10-xxxx Characteristics for 1FW6090-xxx10-xxxx Data sheet 1FW6090-xxB15-xxxx Characteristics for 1FW6090-xxx15-xxxx Data sheet 1FW6130-xxB05-xxxx 14.2.2 1FW6130-xxxxx-xxxxTechnical data and characteristics Data sheets and diagramsCharacteristics for 1FW6130-xxx05-xxxx Data sheet 1FW6130-xxB07-xxxx Characteristics for 1FW6130-xxx07-xxxx Data sheet 1FW6130-xxB10-xxxx Characteristics for 1FW6130-xxx10-xxxx Data sheet 1FW6130-xxB15-xxxx Characteristics for 1FW6130-xxx15-xxxx Data sheet 1FW6150-xxB05-xxxx 14.2.3 1FW6150-xxxxx-xxxxCharacteristics for 1FW6150-xxx05-xxxx Technical data Symbol UnitData sheet 1FW6150-xxB07-xxxx Characteristics for 1FW6150-xxx07-xxxx Data sheet 1FW6150-xxB10-xxxx Characteristics for 1FW6150-xxx10-xxxx Data sheet 1FW6150-xxB15-xxxx Characteristics for 1FW6150-xxx15-xxxx Data sheet 1FW6160-xxB05-xxxx 14.2.4 1FW6160-xxxxx-xxxxData for main motor cooler Data for precision motor cooler ΔT PCharacteristics for 1FW6160-xxx05-xxxx %- %-Data sheet 1FW6160-xxB07-xxxx 1FW6160 Boundary conditions 233 Characteristics for 1FW6160-xxx07-xxxx Data sheet 1FW6160-xxB10-xxxx 236 Technical data Symbol Unit XxB10-8Fxx XxB10-2Pxx 1FW6160 Characteristics for 1FW6160-xxx10-xxxx %- %-239 Data sheet 1FW6160-xxB15-xxxx 241 Technical data Symbol Unit XxB15-2Pxx XxB15-0Wxx 1FW6160 Characteristics for 1FW6160-xxx15-xxxx 244 Data sheet 1FW6160-xxB20-xxxx 246 247 7RUTXHRYHUVSHHG EDULQ˂SData sheet 1FW6190-xxB05-xxxx 14.2.5 1FW6190-xxxxx-xxxx250 Characteristics for 1FW6190-xxx05-xxxx %-Data sheet 1FW6190-xxB07-xxxx 1FW6190 Boundary conditions Technical data Symbol Unit XxB07-8Fxx 1FW6190 Characteristics for 1FW6190-xxx07-xxxx Data sheet 1FW6190-xxB10-xxxx 257 Technical data Symbol Unit XxB10-8Fxx XxB10-2Pxx 1FW6190 Characteristics for 1FW6190-xxx10-xxxx 260 Data sheet 1FW6190-xxB15-xxxx 262 Technical data Symbol Unit XxB15-2Pxx XxB15-0Wxx 1FW6190 Characteristics for 1FW6190-xxx15-xxxx %-265 Data sheet 1FW6190-xxB20-xxxx 267 Technical data Symbol Unit XxB20-0Wxx 1FW6190 Characteristics for 1FW6190-xxx20-xxxx Data sheet 1FW6230-xxB05-xxxx 14.2.6 1FW6230-xxxxx-xxxx271 Characteristics for 1FW6230-xxx05-xxxx %*Data sheet 1FW6230-xxB07-xxxx 1FW6230 Boundary conditions 275 Characteristics for 1FW6230-xxx07-xxxx %*Data sheet 1FW6230-xxB10-xxxx 278 279 1PLQ07RUTXH 6SHHGQLQUSPData sheet 1FW6230-xxB15-xxxx 282 Technical data Symbol Unit XxB15-2Pxx XxB15-0Wxx 1FW6230 Characteristics for 1FW6230-xxx15-xxxx %285 Data sheet 1FW6230-xxB20-xxxx 287 Technical data Symbol Unit XxB20-0Wxx 1FW6230 Characteristics for 1FW6230-xxx20-xxxx Data sheet 1FW6290-xxB07-xxxx 14.2.7 1FW6290-xxxxx-xxxx291 Characteristics for 1FW6290-xxx07-xxxx Data sheet 1FW6290-xxB11-xxxx 294 Characteristics for 1FW6290-xxx11-xxxx Data sheet 1FW6290-xxB15-xxxx 297 Characteristics for 1FW6290-xxx15-xxxx %$ %/Data sheet 1FW6290-xxB20-xxxx Characteristics for 1FW6290-xxx20-xxxx Installation drawings/Dimension drawings Installation conditions for motors with cooling jacketDesign information for installation hole and O ring Explanation of installation drawings Installation dimensions303 Installation drawings/Dimension drawings 15.3 Installation drawings/Dimension drawings RQQHFWLRQEORFNQWHQGHGPRXQWLQJSRVLWLRQ ULQJVDUHLQFOXGHGLQWKHVFRSHRIGHOLYHU\306 Installation Drawings/Dimension drawings drawings/Dimension drawings FRROHU0DLQ FRROHU3UHFLVLRQLQVWDOODWLRQIROORZLQJ 309 QWHQGHG PRXQWLQJ Srvlwlrq310 ,QWHQGHG QWHQGHG PRXQWLQJ PRXQWLQJ Srvlwlrq311 Page Recommended manufacturers Information regarding third-party productsRectus GmbH Festo AG & Co. KGSupply sources for cooling systems Appendix Recommended manufacturersSupply sources for anti-corrosion agents Hydac International GmbHRittal GmbH & Co. KG Tyforop Chemie GmbHSupply sources for braking elements Fax form for suggestions/corrections copy template Appendix Fax form for suggestions/corrections copy templateList of abbreviations Appendix List of abbreviationsAppendix SoftwareGermany Page Index Index 323 Erlangen Germany