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Toshiba FC-22 manual Preventive Maintenance PM, Types of Preventive Maintenance

Models: FC-22

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2. PREVENTIVE MAINTENANCE (PM)

2. 1 Types of Preventive Maintenance

The following two types of preventive maintenance should be performed:

(1)General maintenance

General maintenance should be performed based on the value of the PM counter (08-857).

This maintenance, which covers the black developer unit as well as the entire machine, should be conducted in conjunction with the replacement cycle (For FC-22: every 30K Copies, For FC-15: every 20K Copies) of the black developer material.

(2)Color maintenance

Color maintenance should be performed based on the value of the color PM counter (08-897). This maintenance, which is performed with a focus on the color developer units, should be con- ducted in conjunction with the replacement cycle of the color developer materials.

FC-22: every 30K copies

FC-15: every 20K copies

The replacement cycle (counter value) of color maintenance is determined by the ratio of color copy to black copy, as shown by the following table, "Variation in PM cycles due to color/black output ratios".

Variation in PM cycles due to color/black output ratios

	Color modes	Monochrome	FC-15		FC-22

		modes	PM (copies)	Color PM (copies)	PM (copies)	Color PM (copies)
		modes	PM (copies)	Color PM (copies)	PM (copies)	Color PM (copies)

	100%	0%	20.0K	20.0K	30.0K	30.0K

	90%	10%	20.0K	22.2K	30.0K	33.3K

	80%	20%	20.0K	25.0K	30.0K	37.5K

	70%	30%	20.0K	28.5K	30.0K	42.9K

	60%	40%	20.0K	33.3K	30.0K	50.0K

	50%	50%	20.0K	40.0K	30.0K	60.0K

*Therefore, replacing parts, cleaning and coating oil for the paper feeding unit, scanner unit, trans- fer/transport unit, fuser unit, all should be checked and maintained in conjunction with the replace- ment cycle of the black developer material.

e.g. )Replacing fuser rollers	: At the 3rd cycle of replacing black developer material
	(30K	⋅ 3 = 90K copies)
Replacing the transfer belt : At the 4th cycle of replacing black developer material
	(30K	⋅ 4 = 120K copies)

*For the details of maintenance items, refer to the checklist described later.

*Yields are based on factory defaults.

January 2000 © TOSHIBA TEC

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FC-22 PREVENTIVE MAINTENANCE

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Toshiba FC-22 manual Preventive Maintenance PM, Types of Preventive Maintenance

Contents

Main Service Parts for Safety Service of MachinesVorsicht Disposition of Consumable Parts/Packing MaterialsEntsorgung des gebrauchten RAM-ICs inklusive Der Lithium-Batterie nach Angaben des HerstellersAdjustment Items Preventive Maintenance PM Contents Firmware Updating Troubleshooting Based on Error CodeAppendix Restart time out error Error Code ListOriginal jam in the ADF Scanner related service callOriginal not reaching the aligning sensor Original not reaching the exit sensorC3F Error of aligning sensor automatic adjustment ADF related service callEeprom initializing error Error of paper exit sensor automatic adjustmentTransport motor rotation abnormal Automatic adjustment error of bin inside paper sensorBin shift motor rotation abnormal Guide bar swing motor rotation abnormalF11 Unused 99 08 26 17 57 236210000000 Error codeSelf Diagnostic Mode Transition diagram of self-diagnostic mode conditions Input check Test mode ADU side switch A3/LD Full COLORkey OFF, Auto COLORkey OFF, Energy SAVERkey on Full COLORkey OFF, Auto COLORkey ON, Energy SAVERkey OFF Full COLORkey OFF, Auto COLORkey ON, Energy SAVERkey on Full COLORkey ON, Auto COLORkey OFF, Energy SAVERkey OFF Operation procedureOutput check Test mode ON/OFF Carriage fan motor rotation when running high speed ON/OFF Carriage fan motor rotation when standby low speed ON/OFFDocument motor indicator 1 reciprocating SCM fan motor rotation speed Low/HighOperation procedure Group Pixel modulation pattern for creating γ table Test print modePixel modulation pattern 1 for selecting pulse width Pixel modulation pattern 2 for selecting pulse widthAdjustment mode Group 318 OHP modeFull color ~255Fine adjustment of drum motor rotation speed Fine adjustment of fuser motor rotation speedFine adjustment of feed motor rotation speed 390Thick paper 3 mode Thick paper 2 modeColor registration sensor error Or 16 or above Normal Right marginDefault 9 68 msec Write start position adjust 2nd cassetteModulation mode switching, type a Modulation mode switching, type BColor mode black text γ curve set selection Density adjustment density curve selectionMonochrome mode black text γ curve set Monitor patch output ON/OFF switchingCenter setting Printed image Fine adjustment TextDarker setting Printed image Manual density Full color Text/PhotoSity fine adjust Text Lighter setting Printed imageMade at the light side become LighterFor ID Full color non-text area Y Total hue adjustmentFor ID Full color non-text area M For ID Full color non-text area CTotal saturation adjustment Total luminance adjustmentTend to be judged as color Auto-color mode AdjustmentMacro recognition Pre-process text threshold Adjustment AI mode setting Time-out settingMacro recognition Pre-process shading Threshold adjustment Adjustment MapWhen the value increases, the im Micro recognition Text emphasis adjustmentDefault is equivalent to Micro recognition Logo text inside thresholdFixed black ratio adjustment, type B Fixed black ratio adjustment, type aFixed black ratio adjustment, type C Fixed black ratio adjustment, type DMonochrome mode, black text γ adjustment Color mode, black text γ adjustment~255 Mode become denser Color balanceHigh density Color balance Text/Photo Low densityText Low density Photo Low densityOutput value indica When the light source Power Cancel Clear Procedure GroupEnergy Saver Start Following items can be set or changed in this mode Setting modeIs disabled Timer for Print job start up time Set number SecondsAll clearing by key copy counter Disabled 1Enabled Removal OriginalRadf 269Image quality control auto-start Disabled Enabled When 1 is set, a paper source becomesStart count setting of developer Paper source priority A4/LTSecondary scanning 100% 1 101% Reproduction ratio adjustment Function clearing immediately Invalid 1 Valid After copying Radf priority mode Continuous feeding by Start keyImage repeat gap Invalid Other thanAll clearing of image processing Adjustment values Power shutoff Low powerAll clearing of pulse width Selection adjustment results All clearing of γ correction Table adjustment resultsFull-color print counter Copier Refer to Counter function and maintenance chacke listDisplay of counter value Code 08-802 is Reflected Black print counter CopierRadf original counter Drum C life counter display/0 Refer to Counter function and maintenance check list Does not start 1 Starts 906Available during MFP Invalid ValidSystem mode display Registering/changing ID codes Procedure for registering ID codesCorrecting ID code Adjustment Order Copy Image Related Adjustment 100% AA3 Automatic Adjustment of the Auto-Toner CircuitWait Remove the developer cartridges Install the toner cartridges 03-113 ON, 03-163 OFF Replace disabled partsCheck if the developer cartridge gears rotate properly Replace EPUAutomatic Initialization of Image Quality Control Copy Image Dimensional Adjustment XXX Long size 439 441 443 445 Short size 440 442 444 446 Which occurs when the paper scrapes on447 448 449Feed motor speed adjustment Printer related adjustment FC-22 Adjustment Grid pattern Step Scanner related adjustmentApplication area Carriage frame Mirror Application Method of the Adhesive for Screw LockingImage skewing adjustment FC-22 Adjustment LCF FC-22 Adjustment Adjustment order Chart TCC-1Toshiba Color Chart Shown. Press Start to have the adjustment results reflected Place the Patch chart for gamma adjustment produced in stepTransfer belt Input 2 with digital keys, and press Start and then InterFC-22 Adjustment 550 551 RemarksManual-density Full Dark step value Dark side becomes 570 571Photo Map Remarks Adjusted Copy mode Item to beAcceptable values 0 to 255Color 698 699 Copy mode Item to be adjusted Remarks702 Offset value for Background Background becomesJudgment Threshold for ACS AI Mode Setting AI photo area Have to make adjustment by compromising Code Color mode Copy mode ContentAI text area Image becomes AI photo area Smaller the value, the less moire tends toHigh-Voltage Transformer Settings Settings after replacing main high-voltage transformersOverview Settings after replacing transfer transformer Adjusting Doctor-to-Sleeve Gap Adjusting the Carriages Adjusting the Scanner SectionInstalling the carriage drive wires to the wire pulleys Relationship between wound turns and wire holder jigs Lens Unit Loosen 2 screws for fixing the lens unit Marking Adjustment Direction FC-22 Adjustment Adjusting the Cassette for Sidewise Deviation Key Copy Counter MU-8, MU-10 08 setting mode, enter 3 under code Types of Preventive Maintenance Preventive Maintenance PMPreventive Maintenance Checklist Symbols used in the checklist For FC-22Symbols used in the checklist For FC-15 General Maintenance Checklist FC-22 TBU Original glass Z60or a Platen cover MirrorColor Maintenance Checklist FC-22 General Maintenance Checklist FC-15 Image quality sensor’s area Z40 Color Maintenance Checklist FC-15 Front sectional view 53 52 51 54 56 57Processing unit EPU Front-side drive system Such as screws on the table Developer material FC-22 Preventive Maintenance SR-FC22H PM Kit20K kit Page List of Adjustment Tools Test chart No. TCC-1Scanner carriage jig Checking and Cleaning of the Photoconductive Drum Precautions for Storing Toshiba SuppliesFC-22 Supplies Checking and Cleaning of the Fuser Rollers Checking and Replacing the Transfer Roller Checking and Replacing the Transfer BeltReconnect the connector. Replace the harness Troubleshooting Based on Error CodeIs the fuser motor rotating? Disconnected?E03 Paper remaining inside the copier at power on E12 Paper misfeed from the bypass Paper feeding jam E11 Paper misfeed from the ADUE19 Paper misfeed from the LCF Replace the cassette-feed jam sensor Replace the LGC boardReconnect the connector. Replace the harness Close the front cover or the paper exit unit Cover open jam E41 Front cover opened during copyingE42 Side door opened during copying Is the side door open?Is the LCF jam access cover open? E45 LCF jam access cover opened during copyingClose the LCF jam access cover E43 ADU unit pulled out during copyingE46 Bypass unit opened during copying Is the bypass unit open?Close the bypass unit E52 Paper not reaching the ADU path sensor Have too many originals been placed? Original stops, skewed on the original glass Original does not reach the aligning rollerPaper transport stop jam Paper jam in the sorter EA1 Paper transport delay jamPaper remaining on the sorter transport path at power on EA4 Sorter front door opened during copyingIs the stapler unit cover securely closed? Staple jam EA5EC3 OHP sheet used in non-OHP mode Is the ADU motor rotating properly? Is the black developer motor rotating properly? C09 Black developer motor rotation abnormalIs the color developer motor rotating properly? C0A Color developer motor rotation abnormalDrum motor C rotation abnormal Drum motor K rotation abnormalDrum motor M rotation abnormal Drum motor Y rotation abnormalC12 ADU paper end guide function abnormal Put the belt on properlyReplace the gear C18 LCF tray function abnormal Do the switches and sensors in the LCF unit function?C28 C29 Exposure lamp disconnection detected Is used toner jammed? Is any abnormal mechanical load found? Replace the harness. Reconnect the connectorsC35 Transfer belt unit contact/release function abnormal C33 Developer removal shutter function abnormalC37 Transfer belt motor rotation abnormal Replace the auto toner sensor Replace the LGC board C38 C39Reconnect the wire cleaner home position switch Reinstall the main chargerReconnect the wire cleaner limit switch SecurelyC42 Thermistor abnormal after the copier becomes ready FC-22 Troubleshooting C48 Heater abnormal high temperature Error C7C41 FC-22 Troubleshooting FC-22 Troubleshooting FC-22 Troubleshooting C74 Error of exit sensor automatic adjustment C73 Eeprom initializing errorObserve the condition for a while Other service calls C94 Main-CPU abnormalC9A Main memory abnormal C9E IMC board connection abnormalReplace the laser optical unit Is the polygonal motor rotating? CA2 H-SYNC abnormalTransport motor rotation abnormal Sorter related service callBin-shift motor rotation abnormal CC3Stapler-unit swing motor rotation abnormal Guide bar swing motor rotation abnormalCCA Automatic adjustment error of bin inside paper sensorPress the circuit breaker No power being suppliedIs the fuse blown out? Replace the fuseImage quality sensor abnormal OFF level Image quality related service callImage quality sensor no pattern level CE2CE4 Image quality control test pattern abnormal CF1 Color registration control abnormal CE5 Temperature/humidity sensor upper-limit abnormalFC-22 Troubleshooting FC-22 Troubleshooting FC-22 Troubleshooting F11 Communications error between System-CPU and Scanner-CPU FC-22 Troubleshooting Color deviation Symptoms Troubleshooting of ImageFew steps at a time Uneven pitch and blur Symptoms FC-22 Troubleshooting FC-22 Troubleshooting Defect of image density, color reproduction and gray balance Background Fogging Lack of sharpness Moire/lack of sharpnessToner offset Feeding direction Vents because they have bad effect on drum Fuser roller pressure defect Check/correct developer sleeve coupling engaging Solid copy Feeding direction White banding in feeding direction directionFeeding Check/correct related circuits LCF Skew slantwise copying Feeding directionColor banding in feeding direction Feeding direction FC-22 Troubleshooting Cause/Defect area Step Check items Measures Developer unit White spots Feeding direactionPoor image transfer Feeding direction Uneven image density Feeding direction Cause/Defect area Image dislocation in feeding direction Feeding direction Image jittering Feeding direction Oil roller Life ended? Fuser roller Poor cleaning Feeding directionUneven light distribution Feeding direction Blotched image Feeding direction 3 9 Mode Operation OutlinePreparation of PC \WEBSHARE\FTPROOT FC-22 Firmware Updating Firmware update operation One of the followings SJP, SEU, SUC, SX SJP Case of #1 #3 Case of 1Case of #1 #3 Following screen is displayed after finished Error MessageFurther procedure is the same as normal sequence Screen details Following screen will be displayed in 3 9 modePress Start Key ’ Press Start Key Case of #1- #3Error Occurrence Area Power OFF System configuration Installation Instructions for Firmware Update through PCPreparation of PC to use a network FC-22 Firmware Updating FC-22 Firmware Updating FC-22 Firmware Updating FC-22 Firmware Updating FC-22 Firmware Updating FC-22 Firmware Updating FC-22 Firmware Updating FC-22 Firmware Updating FC-22 Firmware Updating Installation of FTP server FC-22 Firmware Updating FC-22 Firmware Updating FC-22 Firmware Updating FC-22 Firmware Updating AC Wire Harness Wire Harness Connection DiagramsDC Wire Harness January 20000 Toshiba TEC