Manuals / Baldor / Lawn and Garden / Portable Generator

Baldor GLC60, GLC105, GLC45, GLC20, GLC65, GLC30, GLC100, GLC15, GLC25 manual GLC Generator, MN2408

Models: GLC40 GLC25 GLC15 GLC100 GLC30 GLC65 GLC20 GLC45 GLC105 GLC60 GLC10

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GLC Generator

(Gaseous Liquid Cooled)

GLC10, 15, 20, 25 30, 40, 45, 60, 65, 100 and 105

Installation & Operating Manual

2/08

MN2408

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Baldor GLC60, GLC105, GLC45, GLC20, GLC65, GLC30, GLC100, GLC15, GLC25, GLC40 manual GLC Generator, MN2408

Contents

MN2408 GLC Generator California Proposition 65 Warning Table of Contents Appendix a Troubleshooting and Maintenance Problems and SolutionsAppendix B Read This Manual Thoroughly Section Product Safety Information Operation Symbols Operation Warning Statements Burn Installation Battery Safety Maintenance Warranty Period Limited WarrantyAny warranty coverage Generator Series Labor Parts ‐2 General Information MN2408 Site Planning Installation Guidelines Engine Cooling System Controls and Transfer SwitchExhaust System Room Air Setting The Genset On An Existing Concrete Floor Slab Foundation Design Foundation ChecklistVibration Isolators ‐2 Approximate Weight vs. kW Output Weight Of The Genset ‐3 Calculate Soil Bearing Load SBL Capacity Designing An Isolated Foundation Soil Type Safe Bearing Capacity Lb per ft Kilo Pascals ‐5 Typical Foundation Installation Exhaust System ‐6 Exhaust System Calculations Exhaust Piping Transfer Switch Checklist Transfer SwitchTransfer Switch Location Battery Location Battery Starting System Battery Cables Battery Charger ‐14 General Information MN2408 ‐1 Generator Lifting When the Generator is installed outdoors ‐3 Stub Up Detail ‐2 Mounting DimensionsGenerator Open Sound Ventilation Test Secure the Generator Backpressure must not exceed 20 of water column Hot Exhaust GassesGuidelines for Exhaust System Page ‐4 Fuel Consumption Natural and LPV Fuel ConnectionsGeneral Considerations Example Determining Pipe Size for Natural Gas External Supply Piping by installerNatural Gas Connections Pipe Iron Pipe Size Length ‐6 LP Vapor Flow Rate Cubic Feet per Hour per Pipe Length Example Determining Pipe Size for LPV Catalog No Rating Single Phase Power Connections Transfer Switch ConsiderationsRemote Start Neutral L1L2 Connections AC Power Connections GroundConnections General Wiring Considerations Battery Charger Considerations GLC10-25 Recommended Engine Oil and Battery TypeGLC100 GLC125 Post Installation Checks Post Installation Checks ‐16 Receiving & Installation MN2408 Digital Engine Controller Description EM0046A21 MRS17 ‐8 Alarm & Warning Conditions MAN Mode OFF ModeAUT Mode Digital Engine Controller Description EM0046A21 MRS17 Alarm List Adjustment MenuECU Alarm List Menu Status Condition of Transition Action Next State Sensor fail FLS see ‐10 AlarmsShut down SD see ‐10 ‐10 Possible Warnings ‐11 Binary Inputs Inputs and Outputs‐12 Binary outputs Used for shunt trip ‐13 Analog Inputs Set points‐14 Basic Setpoints ‐15 Engine Setpoints ‐15 Engine Setpoints Delay for Analog Input 2 Wrn Wtemp low. s Range1-180 s‐16 Engine Protect Setpoints During the first 500ms. ,1s Range 0 3s ‐17 Generator Protect Setpoints ‐19 IOM/PTM Module Setpoints ‐18 Sensor Spec Setpoints ‐11 Controller Connection Diagram Jdic Speed Signal LED Alarm LEDRun Switch OFF Switch Manual Start/Stop Operator Control PanelAutomatic Start/Stop Automatic Mains Failure AMF Automatic Fault Shutdown Utility Power Restored Utility Power Failure ConditionsUtility Normal Condition Load Test Push-button Operation Digital Input Faults Internal FaultsFault Digital Inputs Name Action Terminal # No Load Test ‐15 Engine Controller Inputs & Outputs Fault Inputs Name Action Signal Analog Faults Crank Such as Fuel Rack Solenoids or electronic governorsEngine starter motor Fail Programmable Contacts Action Description Display Comments Reset faults Apply Power Main LCD DisplayShow Operating Status screens Name and remaining time Generator Phase/Neutral Voltage Display Line to Neutral Generator Phase Voltage Display Line to LineGenerator Phase Current Display Generator Average Output Display Program Menus Navigation Hints Main Menu Loop Zero Calibration Voltage Calibration Procedure Span Calibration Repeat for each phaseDisplayed values Displays the type of calibration function Engine Temperature & Oil Pressure CalibrationOil Pressure ‐16 Configuration Data Sheet System Voltage Line To Line Parameter Setting Range120-15000V AC Toggle Between Psi/Kpa Parameter Setting ‐21 Engine Control Connections ‐34 Operation MN2408 Engine General ‐1 General Troubleshooting Guide Problems and SolutionsProblem Possible Cause Remedy ‐2 Troubleshooting Guide Digital Controller Only Service ‐3 Troubleshooting Guide Analog Controller OnlyVerify the adjustments. Replace controller if failed Installation Considerations Battery ChargerBattery Options & Accessories A‐1 Figure A‐2 Battery Heating Pad Installation BTHTR81 Heater Engine Block Heater Options & Accessories A‐3 GLC10-25 GLC30-45 GLC60-90 GLC100-105 Silencers Fuel Strainers & Fuel Lines Options & Accessories A‐5Fuel Strainer Stop Figure A‐6 Installation Remote Annuciators Options & Accessories A‐7 Generator Radiator Duct FlangeGLC30-60 GLC80-100 Enclosures Options & Accessories A‐9GLC10-25 H1=36.0 L1=11.75 GLC30-45 H1=52.1, H2=66.6 GLC60-90 H1=64.2, H2=76.8 ‐10 Series GLC MN2408 GLC Circuit Breaker & Electrical Data Qty per PhaseOSH Plant Series GLC B‐1 Figure B‐11 Customer Interface Connection Diagram Series GLC B‐3 Figure B‐13 Single Phase w/o Breaker Connection Diagram Series GLC B‐5 Figure B‐14 Single Phase One Breaker Connection Diagram Figure B‐15 Single Phase Two Breaker Connection Diagram Series GLC B‐7 ‐8 Series GLC MN2408 Series GLC B‐9 ‐10 Series GLC MN2408 Series GLC B‐11 Figure B‐20 Three Phase Connection Diagram Figure B‐21 Three Phase Connection Diagram with PMG Series GLC B‐13 ‐14 Series GLC MN2408 Series GLC B‐15 ‐16 Series GLC MN2408 Series GLC B‐17 Figure B‐27 Control Box Connections with MEC20 Controller Series GLC B‐19 Figure B‐29 Control Box Connections with MEC2 Controller Series GLC B‐21 Figure B‐30 Engine Wiring, Woodward 4.3L GM Figure B‐31 Engine Wiring, Woodward 5.7L GM Series GLC B‐23 Figure B‐32 Engine Wiring, Woodward 8.1L GM ‐24 Series GLC MN2408 Baldor District Offices Baldor Electric Company MN2408