Manuals / Baldor / Lawn and Garden / Portable Generator

Baldor GLC45, GLC60, GLC105, GLC20, GLC65, GLC30, GLC100, GLC15, GLC25 Table of Contents, Section

Models: GLC40 GLC25 GLC15 GLC100 GLC30 GLC65 GLC20 GLC45 GLC105 GLC60 GLC10

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Table of Contents

Section 1
Product Safety Information	1-1
Safety Notice	1-1
Responsibility	1-1
IMPORTANT SAFETY INSTRUCTIONS	1-2
Caution Statements	1-6
Section 2
General Information	2-1
Limited Warranty	2-1
Installation Guidelines	2-3
Site Planning	2-3
Room Size	2-3
Room Location	2-4
Foundation Design	2-5
Exhaust System	2-9
Level Of Attenuation	2-9
System Placement	2-9
Multi-Engine Installations	2-9
Exhaust Manifold	2-9
Exhaust Gas Restriction	2-9
Exhaust Piping	2-10
Rain Protection	2-10
Transfer Switch	2-1 1
Battery Starting System	2-12
Battery Location	2-12
Battery Size	2-12
Battery Charger	2-13
Battery Cables	2-13
Section 3
Receiving & Installation	3-1
Receiving & Inspection	3-1
Lifting the Generator	3-1
Physical Location	3-1
Secure the Generator	3-3
Engine Cooling	3-3
Hot Exhaust Gasses	3-4
Installation	3-6
Fuel Connections	3-6
Electrical Connections	3-9
Battery Connections	3-12
Recommended Engine Oil and Battery Type	3-13
Post Installation Checks	3-13

MN2408

Table of Contents i

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Baldor GLC45, GLC60, GLC105, GLC20, GLC65, GLC30, GLC100, GLC15, GLC25, GLC40 manual Table of Contents, Section

Contents

GLC10, 15, 20, 25 30, 40, 45, 60, 65, 100 and Installation & Operating ManualGLC Generator Gaseous Liquid CooledPage Section Table of ContentsSection SectionAppendix B SectionSection Appendix ARead This Manual Thoroughly Section Product Safety InformationOperation SymbolsIMPORTANT SAFETY INSTRUCTIONS Precaution Statements Used In This ManualBurn Operation Warning Statements ContinuedWarning Statements Continued Installation Warning Statements Continued Battery Safety Caution Statements Warning Statements Continued MaintenanceLabor Limited WarrantySection General Information Generator SeriesMN2408 2‐2 General InformationSite Planning Installation GuidelinesS Room Air S Controls and Transfer SwitchS Engine Cooling System S Exhaust SystemFoundation Design Foundation ChecklistSetting The Genset On An Existing Concrete Floor Slab Figure 2‐1 Typical Installation of Spring Type IsolatorFigure 2‐2 Approximate Weight vs. kW Output Weight Of The GensetFigure 2‐3 Calculate Soil Bearing Load SBL Capacity Designing An Isolated FoundationSafe Bearing Capacity Figure 2‐5 Typical Foundation InstallationTable 2‐1 Approximate Load Bearing Capacities of Various Soil Types Soil TypeExhaust System Exhaust ChecklistSystem Placement Multi-Engine InstallationsFigure 2‐6 Exhaust System Calculations Exhaust Piping Figure 2‐7 Exhaust Pipe Thimble Installation Rain ProtectionTransfer Switch Location Transfer SwitchTransfer Switch Checklist Figure 2‐8 Typical Emergency power System InstallationsBattery Starting System Battery LocationFigure 2‐9 Battery Starting System Battery Size Battery Charger Battery CablesFigure 2‐10 Typical Battery Cable Calculations MN2408 2‐14 General InformationSection Receiving & Installation When the Generator is installed outdoorsFigure 3‐1 Generator Lifting Fuel Stub Up Table 3‐2 Mounting DimensionsFigure 3‐2 Generator Mounting Table 3‐3 Stub Up DetailVentilation Test Secure the GeneratorHot Exhaust Gasses Backpressure must not exceed 20” of water columnGuidelines for Exhaust System MN2408 GLC10 Fuel ConnectionsTable 3‐4 Fuel Consumption Natural and LPV General ConsiderationsTable 3‐5 Natural Gas Flow Rate Cubic Feet per Hour per Pipe Length External Supply Piping by installerExample Determining Pipe Size for Natural Gas Natural Gas ConnectionsTable 3‐6 LP Vapor Flow Rate Cubic Feet per Hour per Pipe Length Example Determining Pipe Size for LPVGenerator Rating 1 Phase Amps3 Phase Amps 240VAC 3 Phase Amps 480VACGenerator Power Transfer Switch ConsiderationsFigure 3‐4 Basic Power Transfer System Single Phase Power ConnectionsBond Jumper Figure 3‐5 Single Phase Connections From Alternator Factory WiredAC Power Connections Figure 3‐6 Three Phase WYE and DELTA ConnectionsGeneral Wiring Considerations Battery Charger ConsiderationsRecommended Engine Oil and Battery Type Figure 3‐7 Battery InstallationTable 3‐7 Post Installation Checks Post Installation Checks Continued MN2408 3‐16 Receiving & InstallationFault Reset Table 4‐8 Alarm & Warning ConditionsChanges menu displayed - Measurement, Adjustment or History Horn ResetFigure 4‐9 Measurement Menu MAN AUTDigital Engine Controller Description EM0046A21 MRS17 Continued Measurement MenuECU Alarm List Adjustment MenuFigure 4‐10 Adjustment Menu Alarm ListShut down SD see Table 4‐10 AlarmsSensor fail FLS see Table 4‐10 Warning WRN see Table 4‐10Inputs and Outputs Table 4‐11 Binary InputsTable 4‐12 Binary outputs Set points Table 4‐13 Analog InputsTable 4‐14 Basic Setpoints Idle tim e Table 4‐15 Engine SetpointsStart RPM RPM =Water temp Low del time. This is because the JD engine passes some erroneous RPM signalsTable 4‐15 Engine Setpoints Continued Table 4‐16 Engine Protect SetpointsTable 4‐17 Generator Protect Setpoints MN2408Operation 4‐9 MN2408 Table 4‐18 Sensor Spec SetpointsTable 4‐19 IOM/PTM Module Setpoints 4‐10 OperationTO BATTERY Figure 4‐11 Controller Connection DiagramBATTERY START ER BOOT JUMPERJDIC Figure 4‐12 Controller Connection DiagramBATTERY START ER BOOT JUMPERMICROPROCESSOR ENGINE CONTROLLER ADJUSTOperator Control Panel MICROPROCESSOR Engine Controller Only Figure 4‐13 Digital Operator Control PanelVoltage Adjust Auto SwitchLoad Test Switch ResetAutomatic Fault Shutdown Figure 4‐14 Auto Mains Failure AMF Connections Transfer SwitchAutomatic Mains Failure AMF Load Test Push-button Operation Utility Power Failure ConditionsUtility Power Restored Utility Normal ConditionNo Load Test Internal FaultsDigital Input Faults High Engine TemperatureFigure 4‐15 Engine Controller Inputs & Outputs 4‐18 OperationMN2408 Low Engine Temperature Analog FaultsHigh Engine Temperature #1 High Engine Temperature #Oil Bypass Timer Complete Description fault will be automatically displayedall active faults at a two second rate ActionDescription Apply Power andReset faults ActionGenerator Average Output Display Generator Phase Voltage Display Line to LineGenerator Phase/Neutral Voltage Display Line to Neutral Generator Phase Current DisplayTachometer Battery Voltage/Engine SpeedEngine Temperature/Oil Pressure Program MenusNavigation Hints Utility Ready To Load Main Menu Loop ContinuedZero Calibration Voltage Calibration ProcedureCURRENT A ZERO 350ABAT VOLTS SPAN Oil Pressure Engine Temperature & Oil Pressure CalibrationFigure 4‐16 Configuration Data Sheet 4‐30 OperationMN2408 Range SettingFigure 4‐17 Main Menu Loop Parameters ParameterMN2408 Figure 4‐18 Analog Fault Menu Loop ParametersFigure 4‐19 Digital Fault Menu Loop Parameters 4‐32 OperationSHUTDOWN CONDITION OPERATES ON AN ALARM ORFigure 4‐21 Engine Control Connections COMMON FAIL CONTACTMN2408 4‐34 OperationSection Troubleshooting and Maintenance GeneralEngine Table 5‐1 General Troubleshooting Guide Problems and SolutionsTable 5‐2 Troubleshooting Guide Digital Controller Only Table 5‐3 Troubleshooting Guide Analog Controller Only ServiceParts Installation Considerations Battery ChargerGLC30-45 Battery Charger GLC60-105 Battery ChargerFigure A‐2 Battery Heating Pad Installation BTHTR81 Heater Installation ConsiderationsFigure A‐3 Installation ConsiderationsOptions & Accessories A‐3 Engine Block HeaterFigure A‐4 SilencersFigure A‐5 Fuel Strainer and Flex Fuel Line Connections Fuel Strainers & Fuel LinesInstallation E-StopFigure A‐6 Remote Annuciators Figure A‐7 MEC2 Remote AnnunciatorFigure A‐8 Intelilite Remote Annunciator Radiator Duct Flange Figure A‐9 Table A‐1 Mounting DimensionsFigure A‐10 Generator Lifting EnclosuresMN2408 A‐10 Series GLCGLC Circuit Breaker & Electrical Data Appendix B Series GLC Information & Wiring DiagramsMEC20 MEC2 Figure B‐11 Customer Interface Connection DiagramSeries GLC B‐3 Figure B‐12 Customer Interface w/o Breaker Power Connection DiagramFigure B‐13 Single Phase - w/o Breaker Connection Diagram B‐4 Series GLCMN2408 Series GLC B‐5 Figure B‐14 Single Phase - One Breaker Connection DiagramFigure B‐15 Single Phase - Two Breaker Connection Diagram B‐6 Series GLCMN2408 Series GLC B‐7 MN2408 B‐8 Series GLCSeries GLC B‐9 MN2408 B‐10 Series GLCSeries GLC B‐11 Figure B‐20 Three Phase Connection DiagramFigure B‐21 Three Phase Connection Diagram with PMG B‐12 Series GLCMN2408 Series GLC B‐13 Figure B‐22 Three Phase Connection Diagram Wire 1/0 and largerMN2408 B‐14 Series GLCSeries GLC B‐15 MN2408 B‐16 Series GLCSeries GLC B‐17 Figure B‐27 Control Box Connections with MEC20 Controller B‐18 Series GLCMN2408 Series GLC B‐19 Figure B‐28 Control Box Connections with MEC20 Controller & GovernorFigure B‐29 Control Box Connections with MEC2 Controller B‐20 Series GLCMN2408 Series GLC B‐21 Figure B‐30 Engine Wiring, Woodward 4.3L GMFigure B‐31 Engine Wiring, Woodward 5.7L GM B‐22 Series GLCMN2408 Series GLC B‐23 Figure B‐32 Engine Wiring, Woodward 8.1L GMMN2408 B‐24 Series GLCBaldor District Offices P.O. Box 2400 Fort Smith, AR BALDOR ELECTRIC COMPANY World Headquarters