‐2 General Information MN2408 | Baldor GLC60, GLC105, GLC45, GLC20

2‐2 General Information

MN2408

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Baldor GLC60, GLC105, GLC45, GLC20, GLC65, GLC30, GLC100, GLC15, GLC25, GLC40 manual ‐2 General Information MN2408

Contents

GLC Generator MN2408 California Proposition 65 Warning Table of Contents Troubleshooting and Maintenance Problems and Solutions Appendix aAppendix B Section Product Safety Information Read This Manual Thoroughly Symbols Operation Operation Warning Statements Burn Installation Battery Safety Maintenance Limited Warranty Warranty PeriodAny warranty coverage Generator Series Labor Parts ‐2 General Information MN2408 Installation Guidelines Site Planning Controls and Transfer Switch Engine Cooling SystemExhaust System Room Air Foundation Design Foundation Checklist Setting The Genset On An Existing Concrete Floor SlabVibration Isolators Weight Of The Genset ‐2 Approximate Weight vs. kW Output Designing An Isolated Foundation ‐3 Calculate Soil Bearing Load SBL Capacity ‐5 Typical Foundation Installation Soil Type Safe Bearing Capacity Lb per ft Kilo Pascals Exhaust System ‐6 Exhaust System Calculations Exhaust Piping Transfer Switch Transfer Switch ChecklistTransfer Switch Location Battery Starting System Battery Location Battery Charger Battery Cables ‐14 General Information MN2408 When the Generator is installed outdoors ‐1 Generator Lifting ‐2 Mounting Dimensions ‐3 Stub Up DetailGenerator Open Sound Secure the Generator Ventilation Test Hot Exhaust Gasses Backpressure must not exceed 20 of water columnGuidelines for Exhaust System Page Fuel Connections ‐4 Fuel Consumption Natural and LPVGeneral Considerations External Supply Piping by installer Example Determining Pipe Size for Natural GasNatural Gas Connections Pipe Iron Pipe Size Length Example Determining Pipe Size for LPV ‐6 LP Vapor Flow Rate Cubic Feet per Hour per Pipe Length Catalog No Rating Transfer Switch Considerations Single Phase Power ConnectionsRemote Start AC Power Connections Ground Neutral L1L2 ConnectionsConnections Battery Charger Considerations General Wiring Considerations Recommended Engine Oil and Battery Type GLC10-25GLC100 GLC125 Post Installation Checks Post Installation Checks ‐16 Receiving & Installation MN2408 ‐8 Alarm & Warning Conditions Digital Engine Controller Description EM0046A21 MRS17 OFF Mode MAN ModeAUT Mode Digital Engine Controller Description EM0046A21 MRS17 Adjustment Menu Alarm ListECU Alarm List Menu Status Condition of Transition Action Next State Alarms Sensor fail FLS see ‐10Shut down SD see ‐10 ‐10 Possible Warnings Inputs and Outputs ‐11 Binary Inputs‐12 Binary outputs Used for shunt trip Set points ‐13 Analog Inputs‐14 Basic Setpoints ‐15 Engine Setpoints Delay for Analog Input 2 Wrn Wtemp low. s Range1-180 s ‐15 Engine Setpoints‐16 Engine Protect Setpoints During the first 500ms. ,1s Range 0 3s ‐17 Generator Protect Setpoints ‐18 Sensor Spec Setpoints ‐19 IOM/PTM Module Setpoints ‐11 Controller Connection Diagram Jdic Alarm LED Speed Signal LEDRun Switch OFF Switch Operator Control Panel Manual Start/StopAutomatic Start/Stop Automatic Fault Shutdown Automatic Mains Failure AMF Utility Power Failure Conditions Utility Power RestoredUtility Normal Condition Load Test Push-button Operation Internal Faults Digital Input FaultsFault Digital Inputs Name Action Terminal # No Load Test ‐15 Engine Controller Inputs & Outputs Analog Faults Fault Inputs Name Action Signal Such as Fuel Rack Solenoids or electronic governors CrankEngine starter motor Fail Programmable Contacts Action Description Display Comments Apply Power Main LCD Display Reset faultsShow Operating Status screens Name and remaining time Generator Phase Voltage Display Line to Line Generator Phase/Neutral Voltage Display Line to NeutralGenerator Phase Current Display Generator Average Output Display Program Menus Navigation Hints Main Menu Loop Voltage Calibration Procedure Zero Calibration Repeat for each phase Span CalibrationDisplayed values Engine Temperature & Oil Pressure Calibration Displays the type of calibration functionOil Pressure ‐16 Configuration Data Sheet Parameter Setting Range System Voltage Line To Line120-15000V AC Toggle Between Psi/Kpa Parameter Setting ‐21 Engine Control Connections ‐34 Operation MN2408 General Engine Problems and Solutions ‐1 General Troubleshooting GuideProblem Possible Cause Remedy ‐2 Troubleshooting Guide Digital Controller Only ‐3 Troubleshooting Guide Analog Controller Only ServiceVerify the adjustments. Replace controller if failed Battery Charger Installation ConsiderationsBattery Options & Accessories A‐1 Figure A‐2 Battery Heating Pad Installation BTHTR81 Heater Options & Accessories A‐3 Engine Block Heater Silencers GLC10-25 GLC30-45 GLC60-90 GLC100-105 Options & Accessories A‐5 Fuel Strainers & Fuel LinesFuel Strainer Figure A‐6 Installation Stop Options & Accessories A‐7 Remote Annuciators Radiator Duct Flange GeneratorGLC30-60 GLC80-100 Options & Accessories A‐9 EnclosuresGLC10-25 H1=36.0 L1=11.75 GLC30-45 H1=52.1, H2=66.6 GLC60-90 H1=64.2, H2=76.8 ‐10 Series GLC MN2408 Qty per Phase GLC Circuit Breaker & Electrical DataOSH Plant Series GLC B‐1 Figure B‐11 Customer Interface Connection Diagram Series GLC B‐3 Figure B‐13 Single Phase w/o Breaker Connection Diagram Figure B‐14 Single Phase One Breaker Connection Diagram Series GLC B‐5 Figure B‐15 Single Phase Two Breaker Connection Diagram Series GLC B‐7 ‐8 Series GLC MN2408 Series GLC B‐9 ‐10 Series GLC MN2408 Figure B‐20 Three Phase Connection Diagram Series GLC B‐11 Figure B‐21 Three Phase Connection Diagram with PMG Series GLC B‐13 ‐14 Series GLC MN2408 Series GLC B‐15 ‐16 Series GLC MN2408 Series GLC B‐17 Figure B‐27 Control Box Connections with MEC20 Controller Series GLC B‐19 Figure B‐29 Control Box Connections with MEC2 Controller Figure B‐30 Engine Wiring, Woodward 4.3L GM Series GLC B‐21 Figure B‐31 Engine Wiring, Woodward 5.7L GM Figure B‐32 Engine Wiring, Woodward 8.1L GM Series GLC B‐23 ‐24 Series GLC MN2408 Baldor District Offices Baldor Electric Company MN2408